Installation

CYLINDER HEAD

Components:

INSTALLATION





1. INSTALL CYLINDER HEAD GASKET NO.2
a. Place a new cylinder head gasket on the cylinder block with the L mark as shown in the illustration.

NOTICE:
^ Remove any oil from the contact surface.
^ Make sure the cylinder head gasket is facing in the correct direction.

2. INSTALL CYLINDER HEAD LH

NOTICE:
- To prevent damage to the block, place the gasket carefully.
- The cylinder head bolts are tightened in 2 successive steps.





a. Apply a light coat of engine oil on the threads of the cylinder head bolts.
b. Install the plate washer to the cylinder head bolts.
c. Uniformly install and tighten the 8 cylinder head bolts in the sequence shown in the illustration.
Torque: 54 Nm (550 kgf-cm, 40 ft. lbs.)





d. Mark the front side of each cylinder head bolt head with paint as shown in the illustration.
e. Retighten the cylinder head bolts by 90° in the same sequence as step (c).
f. Check that each painted mark is now at a 90° angle to the front.





g. Using an 8 mm socket hexagon wrench, install the hexagon bolt.
Torque: 19 Nm (189 kgf-cm, 14 ft. lbs.)
h. Install the wire harness clamp bracket with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
i. Connect the ground cable with the bolt.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
3. INSTALL CYLINDER HEAD GASKET
4. INSTALL CYLINDER HEAD SUB-ASSEMBLY
5. INSTALL CAMSHAFT SUB GEAR
6. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY
7. INSTALL NO.1 CAMSHAFT SUB-ASSEMBLY
8. INSTALL NO.3 CAMSHAFT SUB-ASSEMBLY
9. INSTALL NO.2 CAMSHAFT
10. INSTALL CAMSHAFT
11. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
12. INSTALL IGNITION COIL ASSEMBLY
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)
13. INSTALL VANE PUMP ASSEMBLY
14. INSTALL TIMING BELT NO.3 COVER
15. INSTALL CAMSHAFT TIMING PULLEY
16. INSTALL NO.2 TIMING BELT IDLER SUB-ASSEMBLY
Torque: 43 Nm (438 kgf-cm, 32 ft. lbs.)
17. INSTALL TIMING BELT
18. INSTALL TIMING BELT TENSIONER ASSEMBLY
19. INSTALL CHAIN VIBRATION DAMPER NO.1
20. INSTALL ENGINE MOUNTING BRACKET RH
Torque: 28 Nm (286 kgf-cm, 21 ft lbs.)
21. INSTALL TIMING BELT NO.2 COVER
22. INSTALL TIMING BELT NO.1 COVER
23. INSTALL CRANKSHAFT PULLEY
24. INSTALL GENERATOR BRACKET NO.2
Torque: 28 Nm (286 kgf-cm, 21 ft lbs.)
25. INSTALL ENGINE MOUNTING STAY NO.2 RH
26. INSTALL ENGINE MOVING CONTROL ROD
27. INSTALL VANE PUMP V BELT
28. INSTALL V (COOLER COMPRESSOR TO CRANKSHAFT PULLEY) BELT NO.1
29. INSPECT DRIVE BELT TENSION
30. INSTALL WATER OUTLET
31. INSTALL INTAKE MANIFOLD
32. INSTALL NO.1 FUEL PIPE SUB-ASSEMBLY
33. INSTALL INTAKE AIR SURGE TANK
34. INSTALL AIR CLEANER ASSEMBLY
35. CONNECT VACUUM HOSES
36. INSTALL FRONT SUSPENSION UPPER BRACE CENTER
Torque: 80 Nm (816 kgf-cm, 59 ft lbs.)
37. INSTALL V-BANK COVER SUB-ASSEMBLY
38. INSTALL EXHAUST MANIFOLD SUB-ASSEMBLY RH
a. Install anew gasket and the exhaust manifold converter to the front exhaust pipe.
Torque: 62 Nm (633 kgf-cm, 46 ft lbs.)
39. INSTALL FRONT EXHAUST PIPE ASSEMBLY
40. INSTALL FRONT EXHAUST NO.1 SUPPORT BRACKET
41. INSTALL FRONT WHEEL RH
42. ADD ENGINE OIL
43. ADD ENGINE COOLANT
44. CHECK FOR ENGINE OIL LEAKS
45. CHECK FOR ENGINE COOLANT LEAKS
46. CHECK FOR FUEL LEAKS
47. CHECK FOR EXHAUST GAS LEAKS
48. INSPECT IGNITION TIMING
49. INSPECT ENGINE IDLE SPEED
50. INSPECT COMPRESSION
51. INSPECT CO/HC