Oil Pump Assembly Replacement

REPLACEMENT
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. REMOVE FRONT WHEEL RH
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE CYLINDER HEAD COVER NO.2
5. DRAIN ENGINE OIL
6. DRAIN ENGINE COOLANT
7. REMOVE FAN AND GENERATOR V BELT
8. SEPARATE VANE PUMP ASSEMBLY
9. REMOVE GENERATOR ASSEMBLY
10. REMOVE ENGINE MOUNTING INSULATOR RH
11. REMOVE IGNITION COIL ASSEMBLY
12. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY
13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY
14. REMOVE ENGINE MOUNTING BRACKET RH
15. REMOVE WATER PUMP ASSEMBLY
16. SEPARATE CRANKSHAFT POSITION SENSOR
17. SET NO. 1 CYLINDER TO TDC/COMPRESSION
18. REMOVE CRANKSHAFT PULLEY
SST 09960-10010 (09962-01000, 09963-01000)
19. REMOVE CHAIN TENSIONER ASSEMBLY NO. 1
20. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSEMBLY
21. REMOVE TIMING CHAIN OR BELT COVER OIL SEAL
22. REMOVE CRANKSHAFT POSITION SENSOR PLATE NO. 1
23. REMOVE CHAIN TENSIONER SLIPPER
24. REMOVE CHAIN SUB-ASSEMBLY
25. REMOVE CHAIN VIBRATION DAMPER NO. 1





a) Remove the 2 bolts and chain vibration damper.
26. REMOVE OIL PUMP ASSEMBLY





a) Remove the 5 bolts, then remove the oil pump.





b) Remove the gasket from the cylinder block.
27. INSTALL OIL PUMP ASSEMBLY
a) Install a new gasket onto the cylinder block.





b) Align the spline teeth of the oil pump drive rotor with the large teeth of the crankshaft, then slide on the oil pump.
c) Install the oil pump with the 5 bolts.
Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.)
28. INSTALL CHAIN VIBRATION DAMPER NO. 1
Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.)
29. INSTALL CHAIN SUB-ASSEMBLY
SST 09223-22010
30. INSTALL CHAIN TENSIONER SLIPPER
31. INSTALL CRANKSHAFT POSITION SENSOR PLATE NO. 1
32. INSTALL TIMING CHAIN OR BELT COVER OIL SEAL
SST 09223-22010
33. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSEMBLY
34. INSTALL CHAIN TENSIONER ASSEMBLY NO. 1
35. INSTALL CRANKSHAFT PULLEY
SST 09960-10010 (09962-01000, 09963-01000)
36. INSTALL CRANKSHAFT POSITION SENSOR
37. INSTALL WATER PUMP ASSEMBLY
38. INSTALL ENGINE MOUNTING BRACKET RH
39. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY
40. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY
41. INSTALL IGNITION COIL ASSEMBLY
42. INSTALL ENGINE MOUNTING INSULATOR RH
43. INSTALL GENERATOR ASSEMBLY
44. INSTALL VANE PUMP ASSEMBLY
45. INSTALL FAN AND GENERATOR V BELT
46. ADD ENGINE COOLANT
47. ADD ENGINE OIL
48. CONNECT BATTERY NEGATIVE TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
49. CHECK FOR ENGINE COOLANT LEAKAGE
50. CHECK FOR ENGINE OIL LEAKAGE
51. INSTALL CYLINDER HEAD COVER NO.2
52. INSTALL FRONT WHEEL RH
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)