Replacement

RADIATOR ASSEMBLY (2GR-FE)








COMPONENTS

REPLACEMENT
1. DRAIN ENGINE COOLANT
2. REMOVE BATTERY
3. REMOVE AIR CLEANER INLET NO.2
4. REMOVE AIR CLEANER INLET NO.1





5. SEPARATE RADIATOR RESERVE TANK HOSE OR PIPE
a. Separate radiator reserve tank hose from the radiator assembly.





6. SEPARATE RADIATOR HOSE INLET
a. Separate radiator hose inlet from the radiator assembly.





7. SEPARATE RADIATOR HOSE OUTLET
a. Separate radiator hose outlet from the radiator assembly.





8. SEPARATE OIL COOLER INLET TUBE NO.1
a. Separate oil cooler inlet tube No.1 from the radiator assembly.





9. SEPARATE OIL COOLER OUTLET TUBE NO.1
a. Separate oil cooler outlet tube No.1 from the radiator assembly.
10. REMOVE RADIATOR SUPPORT UPPER





a. Remove the hood lock nut cap from the hood lock assembly.





b. Remove the 3 bolts and separate the hood lock assembly from the radiator support upper.





c. Remove the 5 bolts and radiator support upper.
11. REMOVE RADIATOR ASSEMBLY





a. Disconnect the fan motor connector.
b. Remove the 4 bolts and separate the condenser assembly from the radiator assembly.





c. Remove the radiator assembly from the body.





12. REMOVE RADIATOR SUPPORT CUSHION
a. Remove the 2 radiator support cushions from the radiator assembly.
13. REMOVE RADIATOR SUPPORT LOWER
a. Remove the 2 radiator support lowers from the radiator assembly.





14. REMOVE FAN ASSEMBLY W/MOTOR
a. Disassemble the 3 snap fits and lift the fan assembly w/motor from the radiator.





15. INSTALL FAN ASSEMBLY W/MOTOR
a. Install the fan assembly w/ motor to the radiator with the 2 guides at the bottom and 3 snap fits on the top.





16. INSTALL RADIATOR SUPPORT LOWER
a. Install the 2 radiator support lowers to the radiator assembly.
17. INSTALL RADIATOR SUPPORT CUSHION
a. Install the 2 radiator support cushions to the radiator assembly.
18. INSTALL RADIATOR ASSEMBLY





a. Install the radiator to the body.





b. Install the condenser assembly with the 4 bolts.
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
c. Connect the fun motor connector.
19. INSTALL RADIATOR SUPPORT UPPER





a. Install the radiator support upper with the 5 bolts.
Torque: 7.0 Nm (71 kgf-cm, 62 inch lbs.)





b. Install the hood lock assembly to the radiator support upper with the 3 bolts.
Torque: 8.0 Nm (82 kgf-cm, 71 inch lbs.)





c. Install the hood lock nut cap to the hood lock assembly.





20. INSTALL OIL COOLER OUTLET TUBE NO.1
a. Install oil cooler outlet tube No.1 to the radiator assembly.





21. INSTALL OIL COOLER INLET TUBE NO.1
a. Install oil cooler inlet tube No.1 to the radiator assembly.





22. INSTALL RADIATOR HOSE OUTLET
a. Install radiator hose outlet to the radiator assembly.





23. INSTALL RADIATOR HOSE INLET
a. Install radiator hose inlet to the radiator assembly.





24. INSTALL RADIATOR RESERVE TANK HOSE OR PIPE
a. Install radiator reserve tank hose to the radiator assembly.
25. INSTALL AIR CLEANER INLET NO.1
26. INSTALL AIR CLEANER INLET NO.2
27. INSTALL BATTERY
28. ADD ENGINE COOLANT
29. CHECK FOR ENGINE COOLANT LEAKS