Oil Pump Assembly Replacement

REPLACEMENT
1. DRAIN COOLANT
2. DRAIN ENGINE OIL
a) Remove the oil pan drain plug, then drain the engine oil.
3. INSTALL OIL PAN DRAIN PLUG
a) Clean and install the oil pan drain plug with a new gasket.
Torque: 37 Nm (377 kgf-cm, 27 ft. lbs.)
4. REMOVE FRONT WHEEL RH
5. REMOVE ENGINE UNDER COVER RH
6. REMOVE CYLINDER HEAD COVER NO.2
a) Remove the 3 bolts and nut, then remove the cylinder head cover No. 2.
7. DISCONNECT BATTERY NEGATIVE TERMINAL
8. REMOVE WIRE HARNESS PROTECTOR
9. SEPARATE SUCTION HOSE SUB-ASSY
10. REMOVE AIR SWITCHING VALVE ASSY
11. REMOVE FAN AND GENERATOR V BELT
12. REMOVE GENERATOR BRACKET NO. 1
13. REMOVE GENERATOR ASSY
14. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (W/ AIR CONDITIONING)
15. REMOVE EXHAUST PIPE ASSY FRONT
16. REMOVE ENGINE MOUNTING INSULATOR SUB-ASSY RH
17. REMOVE V-RIBBED BELT TENSIONER ASSY
18. REMOVE IGNITION COIL ASSY
19. REMOVE CYLINDER HEAD COVER SUB-ASSY
20. REMOVE MANIFOLD STAY
21. REMOVE EXHAUST MANIFOLD HEAT INSULATOR NO. 1
22. REMOVE EXHAUST MANIFOLD
23. REMOVE WATER PUMP PULLEY
SST 09960-10010 (09962-01000, 09963-00600)
24. REMOVE WATER PUMP ASSY
25. REMOVE TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
26. REMOVE CRANKSHAFT POSITION SENSOR
27. SET NO. 1 CYLINDER TO TDC/COMPRESSION
28. REMOVE CRANKSHAFT PULLEY
SST 09213-70011 (09213-70020), 09330-00021, 09950-50013 (09951-05010, 09952-05010, 09953-05020, 09954-05021, 09957-04010)
29. REMOVE CHAIN TENSIONER ASSY NO. 1
30. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSY
31. REMOVE TIMING CHAIN OR BELT COVER OIL SEAL
32. REMOVE CRANKSHAFT POSITION SENSOR PLATE NO. 1
33. REMOVE CHAIN TENSIONER SLIPPER
a) Remove the bolt and chain tensioner slipper.
34. REMOVE CHAIN VIBRATION DAMPER NO. 1
a) Remove the 2 bolts and chain vibration damper No. 1.
35. REMOVE CHAIN SUB-ASSY
36. REMOVE OIL PUMP ASSY





a) Remove the 5 bolts, then remove the oil pump.
b) Remove the gasket from the cylinder block.
37. INSTALL OIL PUMP ASSY





a) Place a new gasket on the cylinder block.
b) Align the spline teeth of the oil pump drive rotor with the large teeth of the crankshaft, then slide on the oil pump.
c) Install the oil pump with the 5 bolts.
Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.)
38. INSTALL CHAIN VIBRATION DAMPER NO. 1
a) Install the chain vibration damper No. 1 with the 2 bolts.
Torque: 21 Nm (214 kgf-cm, 15 ft. lbs.)
39. INSTALL CHAIN SUB-ASSY
SST 09223-22010
40. INSTALL CHAIN TENSIONER SLIPPER)
41. INSTALL CRANKSHAFT POSITION SENSOR PLATE NO. 1
42. INSTALL TIMING CHAIN OR BELT COVER OIL SEAL
SST 09223-22010
43. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSY
44. INSTALL CHAIN TENSIONER ASSY NO. 1
45. INSTALL CRANKSHAFT PULLEY
SST 09213-70011 (09213-70020), 09330-00021
46. INSTALL CRANKSHAFT POSITION SENSOR
Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.)
47. INSTALL TRANSVERSE ENGINE ENGINE MOUNTING BRACKET
48. INSTALL WATER PUMP ASSY
49. INSTALL WATER PUMP PULLEY
SST 09960-10010 (09962-01000, 09963-00600)
50. INSTALL EXHAUST MANIFOLD
51. INSTALL EXHAUST MANIFOLD HEAT INSULATOR NO. 1
Torque: 20 Nm (204 kgf-cm, 15 ft. lbs.)
52. INSTALL MANIFOLD STAY
53. INSTALL CYLINDER HEAD COVER SUB-ASSY
54. INSTALL IGNITION COIL ASSY
55. INSTALL V-RIBBED BELT TENSIONER ASSY
Torque:
29 Nm (296 kgf-cm, 21 ft. lbs.) for nut
100 Nm (1,020 kgf-cm, 74 ft. lbs.) for bolt
56. INSTALL ENGINE MOUNTING INSULATOR SUB-ASSY RH
57. INSTALL EXHAUST PIPE ASSY FRONT
58. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (W/ AIR CONDITIONING)
59. INSTALL GENERATOR ASSY
60. INSTALL GENERATOR BRACKET NO. 1
61. INSTALL SUCTION HOSE SUB-ASSY
62. INSTALL AIR SWITCHING VALVE ASSY
63. CONNECT BATTERY NEGATIVE TERMINAL
Torque: 3.5 Nm (36 kgf-cm, 31 inch lbs.)
64. INSTALL FRONT WHEEL RH
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)
65. ADD COOLANT
66. ADD ENGINE OIL
67. CHECK FOR ENGINE COOLANT LEAKAGE
68. CHECK FOR ENGINE OIL LEAKAGE
69. CHECK FOR EXHAUST GAS LEAKAGE
70. INSTALL CYLINDER HEAD COVER NO.2
Torque: 7.0 Nm (71 kgf-cm, 62 inch lbs.)