Oil Pump Assembly Replacement

REPLACEMENT
1. DISCONNECT BATTERY NEGATIVE TERMINAL
2. REMOVE FRONT WHEEL RH
3. REMOVE ENGINE UNDER COVER RH
4. REMOVE CYLINDER HEAD COVER NO.2
5. DRAIN ENGINE OIL
6. DRAIN ENGINE COOLANT
7. REMOVE FAN AND GENERATOR V BELT
8. SEPARATE VANE PUMP ASSY
9. REMOVE GENERATOR ASSY
10. REMOVE ENGINE MOUNTING INSULATOR RH
11. REMOVE IGNITION COIL ASSY
12. REMOVE CYLINDER HEAD COVER SUB-ASSY
13. REMOVE V-RIBBED BELT TENSIONER ASSY
14. REMOVE ENGINE MOUNTING BRACKET RH
15. REMOVE WATER PUMP ASSY
16. SEPARATE CRANKSHAFT POSITION SENSOR
17. SET NO. 1 CYLINDER TO TDC/COMPRESSION
18. REMOVE CRANKSHAFT PULLEY
SST 09960-10010 (09962-01000, 09963-01000)
19. REMOVE CHAIN TENSIONER ASSY NO. 1
20. REMOVE TIMING CHAIN OR BELT COVER SUB-ASSY
21. REMOVE TIMING CHAIN OR BELT COVER OIL SEAL
22. REMOVE CRANKSHAFT POSITION SENSOR PLATE NO. 1
23. REMOVE CHAIN TENSIONER SLIPPER
24. REMOVE CHAIN SUB-ASSY
25. REMOVE CHAIN VIBRATION DAMPER NO. 1





a) Remove the 2 bolts and chain vibration damper.
26. REMOVE OIL PUMP ASSY





a) Remove the 5 bolts, then remove the oil pump.





b) Remove the gasket from the cylinder block.
27. INSTALL OIL PUMP ASSY
a) Install a new gasket onto the cylinder block.





b) Align the spline teeth of the oil pump drive rotor with the large teeth of the crankshaft, then slide on the oil pump.
c) Install the oil pump with the 5 bolts.
Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.)
28. INSTALL CHAIN VIBRATION DAMPER NO. 1
Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.)
29. INSTALL CHAIN SUB-ASSY
SST 09223-22010
30. INSTALL CHAIN TENSIONER SLIPPER
31. INSTALL CRANKSHAFT POSITION SENSOR PLATE NO. 1
32. INSTALL TIMING CHAIN OR BELT COVER OIL SEAL
SST 09223-22010
33. INSTALL TIMING CHAIN OR BELT COVER SUB-ASSY
34. INSTALL CHAIN TENSIONER ASSY NO. 1
35. INSTALL CRANKSHAFT PULLEY
SST 09960-10010 (09962-01000, 09963-01000)
36. INSTALL CRANKSHAFT POSITION SENSOR
37. INSTALL WATER PUMP ASSY
38. INSTALL ENGINE MOUNTING BRACKET RH
39. INSTALL V-RIBBED BELT TENSIONER ASSY
40. INSTALL CYLINDER HEAD COVER SUB-ASSY
41. INSTALL IGNITION COIL ASSY
42. INSTALL ENGINE MOUNTING INSULATOR RH
43. INSTALL GENERATOR ASSY
44. INSTALL VANE PUMP ASSY
45. INSTALL FAN AND GENERATOR V BELT
46. ADD ENGINE COOLANT
47. ADD ENGINE OIL
48. CONNECT BATTERY NEGATIVE TERMINAL
Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)
49. CHECK FOR ENGINE COOLANT LEAKAGE
50. CHECK FOR ENGINE OIL LEAKAGE
51. INSTALL CYLINDER HEAD COVER NO.2
52. INSTALL FRONT WHEEL RH
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)