Seals and Gaskets: Service and Repair
FRONT DIFFERENTIAL OIL SEAL (MTM)REPLACEMENT
1. DRAIN MANUAL TRANSAXLE OIL
a. Remove the filler plug and gasket.
b. Remove the drain plug and gasket, and drain the oil.
c. Install the drain plug with a new gasket.
Torque: 39 Nm (400 kgf-cm, 29 ft. lbs.)
2. REMOVE FRONT WHEELS
3. REMOVE ENGINE UNDER COVER LH
4. REMOVE ENGINE UNDER COVER RH
5. DRAIN TRANSAXLE OIL
6. REMOVE FRONT DRIVE SHAFT ASSY LH
^ 1ZZ-FE engine type: (see Front Drive Shaft Overhaul) Service and Repair
^ 2ZZ-GE engine type: (see Front Drive Shaft Overhaul) Service and Repair
SST 09520-01010, 09520-24010 (09520-32040)
7. REMOVE FRONT DRIVE SHAFT ASSY RH
SST 09520-01010, 09520-24010 (09520-32040)
HINT: Remove the RH side by following the same procedures as for the LH side.
8. REMOVE TRANSAXLE CASE OIL SEAL
a. Using SST, remove the transaxle case oil seal. SST 09308-00010
9. REMOVE TRANSMISSION CASE OIL SEAL
a. Using SST, remove the transmission case oil seal.
SST 09308-00010
10. INSTALL TRANSAXLE CASE OIL SEAL
a. Coat a new oil seal lip with MP grease.
b. Using SST and a hammer, install the transaxle case oil seal.
SST 09710-20011 (09710-06071), 09950-70010 (09951-07200)
Drive in depth: 1.6 to 2.2 mm (0.063 to 0.087 inch)
NOTICE: Be careful not to damage the oil seal lip.
11. INSTALL TRANSMISSION CASE OIL SEAL
a. Coat a new oil seal lip with MP grease.
b. Using SST and a hammer, install the transmission case oil seal.
SST 09726-36010, 09950-70010 (09951-07200)
Drive in depth: 9.6 to 10.2 mm (0.378 to 0.402 inch)
NOTICE: Be careful not to damage the oil seal lip.
12. INSTALL FRONT DRIVE SHAFT ASSY LH
^ 1ZZ-FE engine type: (see Front Drive Shaft Overhaul) Service and Repair
^ 2ZZ-GE engine type: (see Front Drive Shaft Overhaul) Service and Repair
13. INSTALL FRONT DRIVE SHAFT ASSY RH
HINT: Install the RH side by following the same procedures as for the LH side.
14. INSTALL FRONT WHEELS
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)
15. ADD MANUAL TRANSAXLE OIL
Oil grade: API GL-4 or GL-5
Viscosity: SAE 75 W-90
Capacity:
C59 T/M: 1.9 liters (2.0 US qts, 1.7 Imp. qts)
C60 T/M: 2.3 liters (2.4 US qts, 2.0 Imp. qts)
16. INSPECT AND ADJUST MANUAL TRANSAXLE OIL
17. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
18. CHECK ABS SPEED SENSOR SIGNAL (W/ ABS)