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Home >> Toyota >> 2005 >> Avalon V6-3.5L (2GR-FE) >> Repair and Diagnosis >> Maintenance >> Wheels and Tires >> Wheel Hub >> Service and Repair >> Front

Front

FRONT AXLE HUB SUB-ASSEMBLY LH





COMPONENTS

REPLACEMENT

HINT:
- Use the same procedures for the RH side and LH side.
- The procedures listed below are for the LH side.

1. REMOVE FRONT WHEEL
2. REMOVE FRONT AXLE HUB LH NUT
SST 09930-00010
3. SEPARATE SPEED SENSOR FRONT LH





4. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY LH
a. Remove the 2 bolts and separate the front disc brake caliper assembly LH from the steering knuckle LH.

NOTICE: Use a wire or an equivalent to keep the brake caliper from hanging down by the flexible hose.

5. REMOVE FRONT DISC
6. SEPARATE TIE ROD END SUB-ASSEMBLY LH
SST 09628-62011
7. SEPARATE FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 LH
8. REMOVE FRONT AXLE ASSEMBLY LH





a. Put matchmarks on the front drive shaft assembly LH and the front axle hub sub-assembly LH.
b. Using a plastic hammer, separate the front drive shaft assembly LH from the front axle hub sub-assembly LH.

NOTICE: Be careful not to damage the drive shaft boot and speed sensor rotor.





c. Remove the 2 bolts, nuts and steering knuckle LH with the front axle hub sub-assembly LH.





9. REMOVE FRONT WHEEL BEARING DUST DEFLECTOR NO.1 LH
a. Using a screwdriver, remove the front wheel bearing dust deflector No.1 LH.





10. REMOVE FRONT AXLE HUB LH HOLE SNAP RING
a. Using snap ring pliers, remove the front axle hub LH hole snap ring.
11. REMOVE FRONT AXLE HUB SUB-ASSEMBLY LH





a. Using SST, remove the front axle hub sub-assembly LH.
SST 09520-00031





b. Using SST and a press, remove the bearing inner race (outside) from the front axle hub sub-assembly LH.
SST 09950-00020, 09950-60010 (09951-00430), 09950-70010 (09951-07100)
12. REMOVE DISC BRAKE DUST COVER FRONT LH
a. Using a torx wrench (T30), remove the 4 bolts and disc brake dust cover front LH.
13. REMOVE LOWER BALL JOINT ASSEMBLY FRONT LH
SST 09628-62011
14. REMOVE FRONT AXLE HUB LH BEARING





a. Place the bearing inner race (outside) on the front axle hub LH bearing.
b. Using SST and a press, press the front axle hub LH bearing until it comes into contact with the SST.
SST 09527-17011, 09950-60010 (09951-00600), 09950-70010 (09951-07100)





c. Using a wrench to make the steering knuckle LH horizontal, fix it to the V block, as shown in the illustration.

NOTICE: Be sure the steering knuckle is horizontally positioned.

d. Using SST and a press, remove the front axle hub LH bearing.
SST 09950-60010 (09951-00600), 09950-70010 (09951-07100)





15. INSTALL FRONT AXLE HUB LH BEARING
a. Using SST and a press, install a new front axle hub LH bearing to the steering knuckle LH.
SST 09950-60020 (09951-00810), 09950-70010 (09951-07100)
16. INSTALL LOWER BALL JOINT ASSEMBLY FRONT LH
17. INSTALL DISC BRAKE DUST COVER FRONT LH
a. Place the disc brake dust cover front LH and use a torx wrench (T30) to torque the 4 bolts.
Torque: 8.3 Nm (85 kgf-cm, 73 inch lbs.)





18. INSTALL FRONT AXLE HUB SUB-ASSEMBLY LH
a. Using SST and a press, install the front axle hub sub-assembly LH.
SST 09608-32010, 09950-60020 (09951-00810), 09950-70010 (09951-07100)





19. INSTALL FRONT AXLE HUB LH HOLE SNAP RING
a. Using snap ring pliers, install a new front axle hub LH hole snap ring.





20. INSTALL FRONT WHEEL BEARING DUST DEFLECTOR NO.1 LH
a. Using SST and a hammer, install a new bearing dust deflector No.1 LH.
SST 09316-60011 (09316-00011, 09316-00031), 09608-32010

HINT: Align the hole for the speed sensor in the bearing dust deflector No.1 LH with the steering knuckle.

21. INSTALL FRONT AXLE ASSEMBLY LH





a. Align the matchmarks and install the front drive shaft assembly LH to the front axle hub sub-assembly LH.





b. Install the steering knuckle LH with the front axle hub sub-assembly LH to the shock absorber assembly front LH with the 2 bolts and 2 nuts.
Torque: 210 Nm (2,140 kgf-cm, 155 ft. lbs.)

NOTICE:
- Only when reusing the bolts and nuts, apply a small amount of engine oil to the threads of the nuts.
- Be careful not to damage the drive shaft boot and speed sensor rotor.

22. INSTALL FRONT SUSPENSION ARM SUB-ASSEMBLY LOWER NO.1 LH
23. INSTALL TIE ROD END SUB-ASSEMBLY LH
24. INSTALL FRONT DISC





25. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH
a. Install the front disc brake caliper assembly LH to the steering knuckle LH with the 2 bolts.
Torque: 107 Nm (1,090 kgf-cm, 79 ft. lbs.)

NOTICE: Do not twist the brake hose when installing the front disc brake caliper assembly LH.

26. INSTALL FRONT AXLE HUB LH NUT
a. Using a socket wrench (30 mm), install a new axle hub LH nut.
Torque: 294 Nm (3,000 kgf-cm, 217 ft. lbs.)

HINT: Stake the nut after inspecting for looseness and runout through the following steps.

27. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY LH
a. Remove the 2 bolts and separate the front disc brake caliper assembly LH from the steering knuckle LH.

NOTICE: Use a wire or an equivalent to keep the brake caliper from hanging down by the flexible hose.

28. REMOVE FRONT DISC
29. INSPECT FRONT AXLE HUB BEARING LOOSENESS
30. INSPECT FRONT AXLE HUB RUNOUT
31. INSTALL FRONT DISC
32. INSTALL FRONT DISC BRAKE CALIPER ASSEMBLY LH
a. Install the front disc brake caliper assembly LH with the 2 bolts to the steering knuckle LH.
Torque: 107 Nm (1,090 kgf-cm, 79 ft. lbs.)

NOTICE: Do not twist the brake hose when installing the front disc brake caliper assembly LH.

33. INSTALL SPEED SENSOR FRONT LH





34. INSTALL FRONT AXLE HUB LH NUT
a. Using a chisel and hammer, stake the axle hub LH nut.
35. INSTALL FRONT WHEEL
Torque: 103 Nm (1,050 kgf-cm, 76 ft. lbs.)
36. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT
37. CHECK ABS SPEED SENSOR SIGNAL
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