Luggage Compartment Door and Hinge
REMOVAL1. Manual door lock:
REMOVE LUGGAGE COMPARTMENT DOOR INSIDE HANDLE COVER
a. Using a screwdriver, remove the luggage compartment door inside handle.
HINT: Tape the screwdriver tip before use.
b. Remove the 3 clips and luggage compartment door inside handle cover.
2. Power door lock:
REMOVE LUGGAGE COMPARTMENT DOOR INSIDE HANDLE
Using a screwdriver, remove the luggage compartment door inside handles.
HINT: Tape the screwdriver tip before use.
3. REMOVE LUGGAGE COMPARTMENT DOOR COVER
Remove the 14 clips and luggage compartment door cover.
4. REMOVE LUGGAGE COMPARTMENT DOOR
a. Disconnect the connector.
b. Using a clip remover, disconnect the clamps.
c. Remove the 4 bolts and door.
5. REMOVE LUGGAGE COMPARTMENT FLOOR MAT
6. REMOVE REAR FLOOR FINISH SIDE PLATES LH AND RH
a. Remove the 3 clips and rear floor finish side plate.
b. Employ the same manner described above to the other side.
7. REMOVE INNER LUGGAGE COMPARTMENT COVER TRIMS
Remove the 4 clips and inner luggage compartment cover trims.
8. REMOVE REAR FLOOR FINISH PLATE
a. Remove a clip.
b. Using a screwdriver, remove the rear floor finish plate.
HINT: Tape the screwdriver tip before use.
9. REMOVE REAR SEAT CUSHION
10. REMOVE REAR SEATBACKS
11. REMOVE REAR SEATBACK SIDE HINGES
Remove the 2 bolts and 2 hinges.
12. REMOVE FRONT DOOR SCUFF PLATE
a. Using a screwdriver, remove the front door scuff plate.
HINT: Tape the screwdriver tip before use.
b. Employ the same manner described above to the other side.
13. REMOVE QUARTER TRIM PANEL
a. Using a screwdriver, remove and open the screw covers of the rear assist grip.
HINT: Tape the screwdriver tip before use.
b. Remove the 2 screws and rear assist grip.
c. Using a screwdriver, remove the quarter trim panel.
HINT: Tape the screwdriver tip before use.
d. Employ the same manner described above to the other side.
14. REMOVE ROOF SIDE INNER GARNISH
a. Remove the bolt and front seat belt shoulder anchor.
b. Remove a screw and coat hook.
c. Remove a clip.
d. Using a screwdriver, remove the roof side inner garnish.
HINT: Tape the screwdriver tip before use.
e. Employ the same manner described above to the other side.
15. w/ High-mounted stop light:
REMOVE HIGH-MOUNTED STOP LIGHT
a. Push on the both side of the cover to release the claws by your hand and remove the cover as shown in the illustration.
b. Remove stop light, then disconnect the connector.
16. REMOVE PACKAGE TRAY TRIM
a. CANADA:
Remove the 3 CRS tether anchor covers and tether anchor brackets.
b. Remove the 3 clips.
c. Using a screwdriver, remove the seat belt bezels from the package tray trim.
HINT: Tape the screwdriver tip before use.
d. Pull the package tray trim forward to remove it.
17. REMOVE ROOM PARTITION BOARD
Remove the 7 clips and room partition board.
18. REMOVE UPPER BACK TRIM
a. Remove the 2 bolts and rear seat outer belts LH and RH.
b. Remove the upper back trim.
19. REMOVE TORSION BAR
a. Remove the torsion bar from the center bracket.
b. Install SST to the torsion bar on the hinge side.
SST 09804-24010
c. Push down on SST, and pull the luggage compartment door hinge from the torsion bar.
d. Slowly lift SST, and remove the torsion bar from the torsion bar bracket with SST.
e. Remove the torsion bar.
f. Repeat for the other side.
INSTALLATION
1. INSTALL TORSION BAR
a. Insert the torsion bar into the bracket.
HINT:
- The center bracket opening is the nominal position of the torsion bar.
- If needed, move the torsion bar to the upper or lower hole to provide the correct luggage door lift.
b. Insert the SST onto the torsion bar of the hinge side.
SST 09804-24010
c. Slowly lift the torsion bar with the SST and place it in the torsion bar bracket.
d. Slowly push the SST down and install the torsion bar to the hinge.
e. Slowly lift the SST and install the torsion bar.
f. lnstall the torsion bar to the center bracket.
g. Repeat for the other side.
2. CHECK LUGGAGE DOOR LIFT
- Pop-up distance: 35 - 100 mm
- Pop-up to 2/3 open:
Door should remain in any position.
- Past 2/3 open:
Door should open fully by itself.
- Full open position:
Door should not easily fall closed.
If adjustment is necessary, refer to step 1-(a) above.
3. INSTALL UPPER BACK TRIM
a. Install the upper back trim.
b. Install the rear seat outer belts LH and RH with the 2 bolts.
Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)
4. INSTALL ROOM PARTITION BOARD
Install the room partition board with the 9 clips.
5. INSTALL PACKAGE TRAY TRIM
a. Push the package tray trim rearward to install it.
b. Install the 3 clips.
c. CANADA:
Install the 3 CRS tether anchor covers and tether anchor brackets.
Torque: 21 N.m (210 kgf.cm, 15 ft.lbf)
6. w/ High-mounted stop light:
INSTALL HIGH-MOUNTED STOP LIGHT
a. Connect the connector.
b. Push on the both sides of the cover to engage the claws by your hand and install the cover as shown in the illustration.
7. INSTALL ROOF SIDE INNER GARNISH
a. Install the roof side inner garnish and clip.
b. Install the coat hook with the screw.
c. Install the front seat belt shoulder anchor with the bolt.
Torque: 42 N.m (430 kgf.cm, 31 ft.lbf)
d. Employ the same manner described above to the other side.
8. INSTALL QUARTER TRIM PANEL
a. Install the quarter trim panels.
b. Install the assist grip with the 2 screws.
c. Install and close the 2 screw covers of the rear assist grip.
d. Employ the same manner described above to the other side.
9. INSTALL REAR SEATBACK SIDE HINGES
Install the 2 hinges with the 2 bolts.
Torque: 19 N.m (194 kgf.cm, 14 ft.lbf)
10. INSTALL FRONT DOOR SCUFF PLATE
a. Install the front door scuff plate to the body.
b. Employ the same manner described above to the other side.
11. INSTALL REAR SEATBACKS
12. INSTALL REAR SEAT CUSHION
13. INSTALL REAR FLOOR FINISH PLATE
Install the rear floor finish plate and clip.
14. INSTALL INNER LUGGAGE COMPARTMENT COVER TRIMS
Install the inner luggage compartment cover trims with the 4 clips.
15. INSTALL REAR FLOOR FINISH SIDE PLATE LH AND RH
Install the rear floor finish side plates.
16. INSTALL LUGGAGE COMPARTMENT FLOOR MAT
17. INSTALL LUGGAGE COMPARTMENT DOOR
a. Install the luggage compartment door with the 4 bolts.
Torque: 7.5 N.m (76 kgf.cm, 66 in.lbf)
b. Engage the clamps.
c. Connect the connector.
18. INSTALL LUGGAGE COMPARTMENT DOOR COVER
Install the luggage compartment door cover with the 14 clips.