Part 2
REPLACEMENT50. REMOVE FRONT DRIVE SHAFT ASSY LH
51. REMOVE FRONT DRIVE SHAFT ASSY RH
52. REMOVE STARTER ASSY
53. SEPARATE AUTOMATIC TRANSAXLE ASSY (A/T TRANSAXLE)
54. SEPARATE MANUAL TRANSAXLE ASSY (M/T TRANSAXLE)
55. REMOVE DRIVE PLATE & RING GEAR SUB-ASSY (A/T TRANSAXLE)
a. Fix the crankshaft with SST (TMC made).
SST 09213-54015 (91651-60855), 09330-00021
b. Fix the crankshaft with SST (TMMK made).
SST C19960-10010 (09962-01000, 09963-01000)
c. Remove the 8 bolts, rear spacer, drive plate and front spacer.
56. REMOVE CLUTCH COVER ASSY (M1T TRANSAXLE)
57. REMOVE CLUTCH DISC ASSY (M1T TRANSAXLE)
58. REMOVE FLYWHEEL SUB-ASSY (M/T TRANSAXLE)
a. Fix the crankshaft with SST.
SST 09213-54015 (91651-60855), 09330-00021
b. Remove the 8 bolts, rear spacer, flywheel sub-assy.
59. INSTALL ENGINE STAND
60. REMOVE INTAKE MANIFOLD
a. Remove the 5 bolts, 2 nuts, intake manifold and gasket.
61. REMOVE VENTILATION HOSE
62. REMOVE VENTILATION HOSE NO.2
63. REMOVE ENGINE WIRE
64. REMOVE INTAKE MANIFOLD INSULATOR NO.1
65. REMOVE OIL LEVEL GAGE SUB-ASSY
66. REMOVE OIL LEVEL GAGE GUIDE
67. REMOVE MANIFOLD CONVERTER INSULATOR NO.1
68. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSY
a. Remove the 3 bolts, 2 nuts No. 1 and No. 2 exhaust manifold stay.
b. Remove the 5 nuts, exhaust manifold converter and gasket.
69. REMOVE WATER INLET
70. REMOVE THERMOSTAT
71. REMOVE IGNITION COIL ASSY
72. REMOVE V-RIBBED BELT TENSIONER ASSY
a. Remove the bolt, nut and the drive belt tensioner.
73. REMOVE DRIVE SHAFT BEARING BRACKET
74. REMOVE TRANSVERSE ENGINE MOUNTING BRACKET
75. REMOVE FUEL DELIVERY PIPE W/INJECTOR
76. REMOVE WATER BY-PASS PIPE No.1
77. REMOVE ENGINE OIL PRESSURE SWITCH ASSY
a. Remove the oil pressure switch.
78. REMOVE KNOCK CONTROL SENSOR
a. Using SST, remove the knock control sensor.
SST 139816-30010
79. REMOVE E.F.I. ENGINE COOLANT TEMPERATURE SENSOR
a. Remove the water temperature sensor.
80. REPLACE PARTIAL ENGINE ASSY
81. INSTALL E.F.I. ENGINE COOLANT TEMPERATURE SENSOR
a. Install a new gasket to the water temperature sensor.
b. Install the water temperature sensor.
Torque: 20 Nm (208 kgf-cm, 15 ft. lbs.)
82. INSTALL KNOCK CONTROL SENSOR
a. Using SST, install the knock control sensor.
SST 09816-30010
Torque: 39 Nm (398 kgf-cm, 29 ft. lbs.)
83. INSTALL ENGINE OIL PRESSURE SWITCH ASSY
a. Clean the threads of the oil pressure switch, apply adhesive there.
Adhesive: Part No. 08833-00080 THREE BOND 1344 or equivalent
b. Install the oil pressure switch.
Torque: 15 Nm (153 kgf-cm, 11 ft. lbs.)
84. INSTALL WATER BY-PASS PIPE No.1
a. Install a new gasket and the water by-pass pipe No. 1 with the bolt and 2 nuts.
Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.)
85. INSTALL FUEL DELIVERY PIPE W/INJECTOR
86. INSTALL TRANSVERSE ENGINE MOUNTING BRACKET
Torque: 54 Nm (551 kgf-cm, 40 ft. lbs.)
87. DRIVE SHAFT BEARING BRACKET
Torque: 64 Nm (653 kgf-cm, 47 ft. lbs.)
88. INSTALL V-RIBBED BELT TENSIONER ASSY
a. Install the drive belt tensioner with the bolt and the nut.
Torque: 59.5 Nm (607 kgf-cm, 44 ft. lbs.)
89. INSTALL IGNITION COIL ASSY
Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.)
90. INSTALL THERMOSTAT (See page 16-11)
91. INSTALL WATER INLET
Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.)
92. INSTALL EXHAUST MANIFOLD CONVERTER SUB-ASSY
a. Install a new gasket and the exhaust manifold converter with the 5 nuts.
Torque: 37 Nm (378 kgf-cm, 27 ft. lbs.)
b. Install the No. 1 and No. 2 exhaust manifold stay with the 3 bolts and 2 nuts.
Torque:44 Nm (449 kgf-cm, 32 ft. lbs.)
93. INSTALL MANIFOLD CONVERTER INSULATOR NO.1
Torque: 12 Nm (122 kgf-cm, 9 ft. lbs.)
94. INSTALL OIL LEVEL GAGE GUIDE
a. Apply a light coat of engine oil to the O-ring, install it to the guide.
b. Install the oil level gage and guide with the bolt.
Torque: 9.0 Nm (92 kgf-cm, 80 inch lbs.)
95. INSTALL INTAKE MANIFOLD
a. Install a new gasket and the intake manifold with the 5 bolts and 2 nuts.
Torque: 30 Nm (306 kgf-cm, 22 ft. lbs.)
96. INSTALL DRIVE PLATE & RING GEAR SUB-ASSY (A/T TRANSAXLE)
a. Fix the crankshaft with SST (TMC made).
SST 09213-54015 (91651-60855), 09330-00021
b. Fix the crankshaft with SST (TMMK made).
SST 09960-10010 (09962-01000, 09963-01000)
c. Clean the bolt and the bolt hole.
d. Apply Adhesive to 2 or 3 threads of the bolt end.
Adhesive: Part No. 08833-00070, THREE BOND or equivalent.
e. Install and uniformly tighten the 8 bolts, in several passes, in the sequence shown.
Torque: 98 Nm (1,000 kgf-cm, 72 ft. lbs.)
97. INSTALL FLYWHEEL SUB-ASSY (M/T TRANSAXLE)
a. Fix the crankshaft with SST.
SST 09213-54015 (91651-60855), 09330-00021
b. Clean the bolt and the bolt hole.
c. Apply Adhesive to 2 or 3 threads of the bolt end.
Adhesive: Part No. 08833-00070, THREE BOND or equivalent.
d. Install and uniformly tighten the 8 bolts, in several passes, in the sequence shown.
Torque: 130 Nm (1,330 kgf-cm, 96 ft. lbs.)
98. INSTALL CLUTCH DISC ASSY (M/T TRANSAXLE)
99. INSTALL CLUTCH COVER ASSY (M/T TRANSAXLE)