Operation CHARM: Car repair manuals for everyone.
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Removal and Installation

REMOVAL

1. RUN ENGINE AT IDLE SPEED WITH A/C ON FOR APPROX. 10 MINUTES
2. STOP ENGINE
3. DISCONNECT NEGATIVE (-) TERMINAL CABLE FROM BATTERY
4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
5. REMOVE DRIVE BELT
6. REMOVE ENGINE UNDER COVER RH




7. DISCONNECT DISCHARGE AND SUCTION HOSES
Remove the 2 bolts and disconnect the both hoses.

NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.




8. REMOVE COMPRESSOR
a. Disconnect the connector.
b. Remove the 4 bolts and compressor.

INSTALLATION

1. INSTALL COMPRESSOR
a. Install the compressor with 4 bolts.

Torque: 25 N.m (250 kgf.cm, 18 ft.lbf)

b. Connect the connector.

2. CONNECT DISCHARGE AND SUCTION HOSES FROM COMPRESSOR
a. Lubricate 2 new O-rings with compressor oil and install them to the both hoses.
b. Connect the both hoses and install the 2 bolts.

Torque: 10 N.m (100 kgf.cm, 7 ft.lbf)

NOTE: Hoses should be connected immediately after the caps have been removed.

HINT: Lubricate 2 new O-ring with compressor oil and install them to the tube.

3. INSTALL ENGINE UNDER COVER RH
4. INSTALL AND CHECK DRIVE BELT
5. CONNECT NEGATIVE (-) TERMINAL CABLE TO BATTERY
6. EVACUATE AIR FROM REFRIGERATION SYSTEM AND CHARGE WITH REFRIGERANT
Specified amount: 500 ± 50 g (17.64 ± 1.76 oz.)

7. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detector, check for leakage of refrigerant.
If there is leakage, check the tightening torque at the joints.

8. INSPECT A/C OPERATION