Rear Door: Service and Repair
DISASSEMBLY1. REMOVE INSIDE HANDLE BEZEL
a. Using a screwdriver, open the screw cap.
HINT: Tape the screwdriver tip before use.
b. Remove the screw.
c. Using a screwdriver, remove the inside handle bezel as shown in the illustration.
HINT: Tape the screwdriver tip before use.
2. REMOVE POWER WINDOW SWITCH
a. Remove the screw.
b. Using a screwdriver, remove the power window switch.
HINT: Tape the screwdriver tip before use.
c. Disconnect the connector.
3. REMOVE REAR DOOR LOWER BRACKET GARNISH
Using a screwdriver, remove the rear door lower bracket garnish.
HINT: Tape the screwdriver tip before use.
4. REMOVE DOOR TRIM
a. Remove the clip.
b. Insert a screwdriver between the door panel and door trim to pry the trim out.
NOTE: Be careful not to damage the door panel and trim.
HINT: Tape the screwdriver tip before use.
c. Pull the trim upward to remove it.
5. REMOVE INSIDE HANDLE
Remove the screw and inside handle, disconnect the 2 cables from the inside handle as shown in the illustration.
6. REMOVE DOOR TRIM BRACKET NO. 1
Remove the 2 screws and door trim bracket, then remove the 2 grommets.
7. REMOVE SERVICE HOLE COVER
Remove the service hole cover.
NOTE: Do not tear the cover.
HINT: At the time of reassembly, please refer to the following item.
Bring out the 2 control cables and wire harness through the service hole cover.
8. REMOVE DOOR BELT MOULDING
Using a scraper, remove the door belt moulding.
HINT: Tape the scraper tip before use.
9. REMOVE DOOR LOCK LINK SILENCER
10. REMOVE DOOR GLASS RUN
11. REMOVE WEATHERSTRIP
12. REMOVE DIVISION BAR
a. Remove the 2 bolts and screw.
b. Pull the division bar forward.
c. Rotate the division bar 90 degrees and pull it upward as shown in the illustration.
13. REMOVE QUARTER WINDOW GLASS
a. Remove the quarter window glass with the weatherstrip.
b. Remove the weatherstrip from the quarter window glass.
14. REMOVE INSIDE PANEL PLATE
Remove the 3 screws and inside panel plate.
15. REMOVE INSIDE PANEL REINFORCEMENT
Remove the 4 screws and inside panel plate.
16. REMOVE DOOR GLASS
a. Side out the door glass from the window regulator.
NOTE: Be careful not to drop the door glass.
b. Pull the door glass upward to remove it.
17. REMOVE WINDOW REGULATOR
Disconnect the connector, then remove the 4 bolts and window regulator.
Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)
HINT:
- Remove the regulator through the service hole.
- At the time of reassembly, please refer to the following item.
Apply MP grease to the window regulator.
18. REMOVE DOOR LOCK
a. Remove the child protection cover.
b. Disconnect the connector.
c. Using a screwdriver, remove the door lock link guide and clamp.
HINT: Tape the screwdriver tip before use.
d. Remove the 3 screws.
Torque: 4.9 N.m (50 kgf.cm, 43 in.lbf)
HINT: At the time of reassembly, please refer to the following item.
Apply adhesive to the 3 screws.
Part No. 08833-00070, THREE BOND 1324 or equivalent
e Remove the bolts.
f. Remove the door lock through the service hole.
HINT: At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding and rotating parts of the door lock.
19. REMOVE OUTSIDE HANDLE
a. Remove the 2 bolts.
Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)
b. Remove the outside handle and key cylinder.
REASSEMBLY
Reassembly is in the reverse order of disassembly.
For Power Window Initialization/Reset Initialization