Disassembly and Reassembly

DISASSEMBLY




1. REMOVE NO.2 FUEL SUCTION SUPPORT
a. Using a small screwdriver, remove the No.2 fuel suction support.
b. Remove the rubber cushion.

2. REMOVE NO.1 FUEL SUCTION SUPPORT




a. Disconnect the fuel sender gauge connector and earth plate.
b. While pressing the lock of the fuel pump filter, slide the fuel sender gauge and remove it.




c. Using a small screwdriver, remove the No.1 fuel suction support.

NOTE: Do not damage the fuel suction support and fuel suction plate.

d. Disconnect the fuel pump harness from the No.1 fuel suction support and fuel pump.

3. REMOVE VAPOR PRESSURE SENSOR
Pull off the joint clip and remove the vapor pressure sensor from No.1 fuel suction support.




4. REMOVE FUEL PUMP
Remove the pump from the fuel filter.

5. REMOVE FUEL PRESSURE REGULATOR
Pull out the fuel pressure regulator and O-ring from the fuel filter




6. REMOVE FUEL SUCTION FILTER
a. Using a small screwdriver, pry out the clip.
b. Pull out the suction filter.

REASSEMBLY




1. INSTALL FUEL SUCTION FILTER
Install the suction filter with a new clip.




2. INSTALL FUEL PUMP
Connect the fuel pump to the fuel filter.

3. INSTALL FUEL PRESSURE REGULATOR
a. Install the O-ring to the pressure regulator.

HINT: Apply a light coat of gasoline to a new O-ring, and install it to the pressure regulator.

b. Connect the pressure regulator to the fuel filter.

4. INSTALL NO.1 FUEL SUCTION SUPPORT
a. Connect the fuel pump harness to the No.1 fuel suction support and fuel pump.
b. Install the No.1 fuel suction support to the fuel filter.




c. Install the fuel sender gauge to the fuel pump filter so that the distance between the No.1 fuel suction support and the float fulcrum of the fuel sender gauge is 150 mm (5.91 in.).
d. Connect the fuel sender gauge connector and earth plate.

5. INSTALL NO.2 FUEL SUCTION SUPPORT
a. Install the rubber cushion.
b. Install the No.2 fuel suction support to the No.1 fuel suction support.

6. INSTALL VAPOR PRESSURE SENSOR
Install the vapor pressure sensor and connect the joint clip to the No.1 fuel suction support.