Disassembly and Reassembly
DISASSEMBLY1. REMOVE AIR VENT DUCT
2. REMOVE EVAPORATOR TEMP. SENSOR
Pull out the sensor.
3. REMOVE EXPANSION VALVE
Using a hexagon wrench, remove the 2 bolts and separate the evaporator, expansion valve, liquid and suction tube.
Torque: 5.4 N.m (55 kgf.cm, 48 in.lbf)
HINT:
At the time of reassembly, please refer to the following item.
Lubricate 4 new O-rings with compressor oil and install them to the valve.
4. Auto A/C only:
REMOVE BLOWER MOTOR LINEAR CONTROLLER
Remove the 2 screws and controller.
5. REMOVE BLOWER RESISTOR
Remove the 2 screws and blower resistor.
6. Auto A/C only:
REMOVE AIR MIX SERVOMOTOR (Driver side)
Remove the 3 screws and servomotor.
7. Auto A/C only:
REMOVE AIR MIX SERVOMOTOR (Passenger side)
Remove the 3 screws and servomotor.
8. REMOVE AIR OUTLET SERVOMOTOR
Remove the 3 screws and servomotor.
9. REMOVE ASPIRATOR
Remove the screw and aspirator.
10. REMOVE HEATER RADIATOR
a. Remove the air duct.
b. Remove the 2 screws and 2 clamps.
c. Pull out the heater radiator.
11. REMOVE EVAPORATOR
a. Remove the 10 screws and separate the A/C unit case.
b. Pull out the evaporator.
HINT:
At the time of reassembly, please refer to the following item.
If evaporator is replaced, add compressor oil to evaporator.
Add 40 cc (1.4 fl.oz.)
Compressor oil: ND-OIL 8 or equivalent
REASSEMBLY
Reassembly is in the reverse order of disassembly.