Back Window Glass: Service and Repair
REMOVAL1. 2-Door vehicle:
REMOVE FRONT DOOR SCUFF PLATE
a. Insert a screwdriver between the front door scuff plate and body to pry it out.
HINT: Tape the screwdriver tip before use.
b. Use the same manner described above to the other side.
2. 2-Door vehicle:
REMOVE FRONT DOOR OPENING TRIMS
Remove the front door opening trims except cowl side trim parts.
3. 4-Door vehicle:
REMOVE REAR DOOR SCUFF PLATES
a. Insert a screwdriver between the rear door scuff plate and body to pry it out.
HINT: Tape the screwdriver tip before use.
b. Use the same manner described above to the other side.
4. 4-Door vehicle:
REMOVE REAR DOOR OPENING TRIMS
5. REMOVE REAR SEAT CUSHION
6. REMOVE REAR SEATBACK
7. 2-Door vehicle:
REMOVE QUARTER TRIM
a. Remove the bolt and rear seat outer belt floor anchor.
Torque: 41 N.m (420 kgf.cm, 30 ft.lbf)
b. w/ Split type rear seat:
Remove the bolt and rear seatback hinge.
Torque: 41 N.m (420 kgf.cm, 30 ft.lbf)
c. Insert a screwdriver between the quarter trim and body to pry it out.
HINT: Tape the screwdriver tip before use.
d. Use the same manner described above to the other side.
8. 2-Door vehicle:
REMOVE ROOF SIDE INNER GARNISH
a. Using a screwdriver, open the seat belt shoulder anchor cover cap.
HINT: Tape the screwdriver tip before use.
b. Remove the bolt and front seat outer belt shoulder anchor.
c. Remove the clip.
d. Insert a screwdriver between the roof side inner garnish and body to pry it out.
HINT: Tape the screwdriver tip before use.
e. Use the same manner described above to the other side.
9. 4-Door vehicle:
REMOVE REAR SEAT SIDE GARNISH
a. Remove the bolt and rear seat outer belt floor anchor.
b. w/ Split type rear seat:
Remove the bolt and rear seatback hinge.
c. Using a screwdriver, remove the rear seat side garnish.
HINT: Tape the screwdriver tip before use.
d. Use the same manner described above to the other side.
10. 4-Door vehicle:
REMOVE ROOF SIDE INNER GARNISH
a. Remove the clip.
b. Insert a screwdriver between the roof side inner garnish and body to pry it out.
HINT: Tape the screwdriver tip before use.
c. Use the same manner described above to the other side.
11. REMOVE HIGH-MOUNTED STOP LIGHT
a. Remove the high-mounted stop light as shown in the illustration.
b. disconnect the Connector.
12. REMOVE PACKAGE TRAY TRIM PANEL
a. Remove the 2 clips.
b. Remove the rear seat belts through the cutout on the package tray trim.
c. Pull the package tray trim panel forward to remove it.
13. REMOVE PACKAGE TRAY TRIM SILENCER PAD
14. REMOVE BACK WINDOW GLASS
a. Disconnect the connector.
b. Push piano wire through from the interior.
c. Tie both wire ends to wooden blocks or similar objects.
HINT: Apply protective tape to the outer surface to keep the surface from being scratched.
NOTE: When separating the glass, take care not to damage the paint and exterior.
d. Cut the adhesive by pulling the piano wire around it.
HINT: Cut the adhesive areas as shown in the illustration, leaving the adhesive where the stoppers are.
e. Let the piano wire pass as shown in the illustration, cut off the adhesive sticking to the stoppers, then remove the glass.
NOTE:
- Do not damage the glass stoppers.
- Leave as much of the adhesive on the body as possible when cutting off the glass.
INSTALLATION
1. CLEAN AND SHAPE CONTACT SURFACE OF BODY
a. Using a knife, cut away any rough areas on the body.
HINT: Leave as much of the adhesive on the body as possible.
b. Clean the cutting surface of the adhesive with a piece of shop rag saturated in cleaner.
HINT: Even if all the adhesive has been removed, clean the body.
2. CLEAN REMOVED GLASS
a. Remove the damaged stoppers.
b. Using a scraper, remove the adhesive sticking to the glass.
c. Clean the glass with cleaner.
NOTE:
- Be careful not to damage the glass.
- Do not touch the glass face after cleaning it.
3. INSTALL NEW STOPPERS
Attach new stoppers to the glass with the ceramic notches on the glass aligned with the stoppers as shown in the illustration.
A: 15.9 mm (0.626 in.)
4. INSTALL NEW BACK WINDOW OUTSIDE MOULDING
Install new back window outside moulding to the back window glass as shown in the illustration.
HINT:
- Install the back window outside moulding from the center of the glass at the lower side of the vehicle.
- When installing the back window outside moulding, do not stretch it.
5. POSITION GLASS
a. Place the glass in the correct position.
b. Check that all contacting parts of the glass rim are perfectly even.
c. Place reference marks between the glass and body.
d. Remove the glass.
6. CLEAN CONTACT SURFACE OF GLASS
Using a cleaner, clean the contact surface which is black-colored area around the entire glass rim.
NOTE: Do not touch the glass face after cleaning it.
7. COAT CONTACT SURFACE OF BODY WITH PRIMER "M"
Using a brush, coat Primer M to the exposed part of body on the vehicle side.
NOTE:
- Let the primer coating dry for 3 minutes or more.
- Do not coat Primer M to the adhesive.
- Do not keep any of the opened Primer M for later use.
8. COAT CONTACT SURFACE OF GLASS WITH PRIMER "G"
a. Using a brush or sponge, coat the edge of the glass and the contact surface with Primer G as shown in the illustration.
b. When the primer is coated wrongly to the area other than the specified, wipe it off with a clean shop rag before the primer dries.
NOTE:
- Let the primer coating dry for 3 minutes or more.
- Do not keep any of the opened Primer G for later use.
9. APPLY ADHESIVE
a. Cut off the tip of the cartridge nozzle.
Part No. 08850-00801 or equivalent
HINT: After cutting off the tip, use all adhesive within the time described in the table.
b. Load the cartridge into the sealer gun.
c. Coat the glass with adhesive as shown in the illustration.
Adhesive height: 12.5 mm (0.492 in.)
Adhesive width: 8.0 mm (0.315 in.)
A: 10.3 mm (0.406 in.)
B: 15.0 mm (0.591 in.)
10. INSTALL GLASS
a. Position the glass so that the reference marks are lined up, and press in gently along the rim.
HINT: Confirm that the moulding is attached to the body panel as shown in the illustration.
b. Hold the back window glass in place securely with a protective tape or equivalent until the adhesive hardens.
NOTE: Take care not to drive the vehicle during the time described in the table.
11. INSPECT FOR LEAK AND REPAIR
NOTE: Conduct a leak test after the hardening time has elapsed.
Part No. 08833-00030 or equivalent
12. INSTALL PACKAGE TRAY SILENCER PAD
13. INSTALL PACKAGE TRAY TRIM PANEL
a. Install the seat belts through the cutout of the package tray trim.
b. Install the package tray trim with the 2 clips.
14. INSTALL HIGH-MOUNTED STOP LIGHT
a. Connect the connector.
b. Install the high-mounted stop light as shown in the illustration.
15. 4-Door vehicle:
INSTALL ROOF SIDE INNER GARNISH
a. Install the roof side inner garnish to the body.
b. Install the clip.
c. Use the same manner described above to the other side.
16. 4-Door vehicle:
INSTALL REAR SEAT SIDE GARNISH
a. Install the rear seat side garnish to the body.
b. w/ Split type rear seat:
Install the rear seatback hinge with the bolt.
Torque: 41 N.m (420 kgf.cm, 30 ft.lbf)
c. Install the rear seat outer belt floor anchor with the bolt.
Torque: 41 N.m (420 kgf.cm, 30 ft.lbf)
d. Use the same manner described above to the other side.
17. 2-Door vehicle:
INSTALL ROOF SIDE INNER GARNISH
a. Install the roof side inner garnish to the body.
b. Install the clip.
c. Install the front seat outer belt shoulder anchor with the bolt.
Torque: 41 N.m (420 kgf.cm, 30 ft.lbf)
d. Close the seat belt shoulder anchor cover cap.
18. 2-Door vehicle:
INSTALL QUARTER TRIM
a. Install the quarter trim to the body.
b. w/ Split type rear seat:
Install the rear seatback hinge with the bolt.
Torque: 41 N.m (420 kgf.cm, 30 ft.lbf)
c. Install the rear seat outer belt floor anchor with the bolt.
Torque: 41 N m (420 kgf.cm, 30 ft.lbf)
19. INSTALL REAR SEATBACK
20. INSTALL REAR SEAT CUSHION
21. 4-Door vehicle:
INSTALL REAR DOOR OPENING TRIMS
22. 4-Door vehicle:
INSTALL REAR DOOR SCUFF PLATES
23. 2-Door vehicle:
INSTALL FRONT DOOR OPENING TRIM
24. 2-Door vehicle:
INSTALL FRONT DOOR SCUFF PLATES