Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Water Pump: Service and Repair






REMOVAL
1. DRAIN ENGINE COOLANT
2. REMOVE DRIVE BELT
3. REMOVE WATER PUMP





a. Using Special Service Tool (SST), remove the 3 bolts and pump pulley.
(SST) 09960-10010 (09962-01000, 09963-00600)





b. Remove the 3 bolts, 2 nuts, water pump and gasket.

INSPECTION





1. INSPECT WATER PUMP
a. Visually check the drain hole for coolant leakage.
If leakage is found, replace the water pump.
b. Turn the pulley, and check that the water pump bearing moves smoothly and quietly.
If necessary, replace the water pump.

INSTALLATION
1. INSTALL WATER PUMP





a. Install the water pump and a new gasket with the 3 bolts and 2 nuts.
Torque: 11.0 Nm (110 kgf-cm, 8 ft. lbs.)





b. Using Special Service Tool (SST), install the pump pulley with the 3 bolts.
(SST) 09960-10010 (09962-01000, 09963-00600)
Torque: 15 Nm (150 kgf-cm, 11 ft. lbs.)
2. INSTALL DRIVE BELT
3. FILL WITH ENGINE COOLANT
4. START ENGINE AND CHECK FOR LEAKS
5. RECHECK ENGINE COOLANT LEVEL