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O/D Direct Clutch Speed Sensor

O/D DIRECT CLUTCH SPEED SENSOR
ON-VEHICLE REPAIR









1. DISCONNECT O/D DIRECT CLUTCH SPEED SENSOR CONNECTOR
2. REMOVE O/D DIRECT CLUTCH SPEED SENSOR
a. Remove the bolt and O/D direct clutch speed sensor.
b. Remove the O-ring.
3. INSTALL O/D DIRECT CLUTCH SPEED SENSOR
a. Coat a new O-ring with ATF and install it to the O/D direct clutch speed sensor.
b. Install the O/D direct clutch speed sensor to the transmission case and torque the bolt.

Torque: 5.4 Nm (55 kgf-cm, 48 inch lbs.)

4. CONNECT O/D DIRECT CLUTCH SPEED SENSOR CONNECTOR

SENSOR ROTOR
ON-VEHICLE REPAIR
1. RAISE VEHICLE AND POSITION PAN TO CATCH ANY FLUID THAT MAY DRIP
2. REMOVE PROPELLER SHAFT
3. REMOVE VEHICLE SPEED SENSOR





4. JACK UP TRANSMISSION SLIGHTLY
Securely support the transmission on a transmission jack.
Lift the transmission slightly from the rear support member.





5. REMOVE REAR SUPPORT MEMBER
a. Remove the 4 nuts.
b. Remove the 4 bolts and support member.





6. REMOVE TRANSMISSION MOUNTING BRACKET
Remove the 4 bolts and bracket from the transmission.





7. REMOVE EXTENSION HOUSING
Remove the 6 bolts. If necessary, tap the extension housing with a plastic hammer or block of wood to loosen it.





8. REMOVE SENSOR ROTOR
a. Using a snap ring expander, remove the snap ring.
b. Remove the sensor rotor and key.
9. INSTALL SENSOR ROTOR AND KEY
a. Install the key and sensor rotor.
b. Using a snap ring expander, install a new snap ring.





10. INSTALL EXTENSION HOUSING
a. Apply seal packing to the extension housing.

Seal packing: Part No. 08826-00090, THREE BOND 1281 or equivalent

b. Install the 6 bolts.

HINT:
^ Coat the thread of the all bolts with sealant.

Sealant: Part No. 08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent

^ The 2 lower bolts are shorter.

Torque: 34 Nm (345 kgf-cm, 25 ft. lbs.)

11. INSTALL TRANSMISSION MOUNTING BRACKET
Install the bracket and 4 bolts to the transmission.

Torque: 25 Nm (250 kgf-cm, 18 ft. lbs.)

12. INSTALL REAR SUPPORT MEMBER
a. Install the support member and 4 bolts.

Torque: 25 Nm (250 kgf-cm, 18 ft. lbs.)

b. Install the 4 nuts.

Torque: 13 Nm (130 kgf-cm, 9 ft. lbs.)

13. REMOVE JACK
14. INSTALL VEHICLE SPEED SENSOR
15. INSTALL PROPELLER SHAFT
16. FILL ATF AND CHECK FLUID LEVEL