Removal and Installation
COMPRESSOR REMOVALCompressor:
1. RUN ENGINE AT IDLE SPEED WITH A/C ON FOR APPROX. 10 MINUTES
2. STOP ENGINE
3. DISCONNECT NEGATIVE (-) TERMINAL CABLE FROM BATTERY
4. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM
5. REMOVE DRIVE BELT
Drive Belt Tension/Replacement
6. REMOVE POWER STEERING PUMP SET BOLTS
7. DISCONNECT DISCHARGE HOSE AND SUCTION HOSE FROM COMPRESSOR
NOTE: Cap the open fittings immediately to keep moisture or dirt out of the system.
8. REMOVE COMPRESSOR
a. Disconnect connector from compressor.
b. Remove engine under cover.
c. Remove the 4 bolts, nut and stud bolt.
d. Remove the compressor.
INSTALLATION
1. INSTALL COMPRESSOR
a. Install the stud bolt.
Torque: 26 N.m (265 kgf.cm, 19 ft.lbf)
b. Install the compressor with 4 bolts and nut.
Torque: 52 N.m (530 kgf.cm, 38 ft.lbf)
c. Connect the magnetic clutch connector.
d. Install the engine under cover.
2. CONNECT DISCHARGE HOSE AND SUCTION HOSE TO COMPRESSOR
NOTE: Hoses should be connected immediately after the caps have been removed.
Torque: 10 N.m (100 kgf.cm, 7 ft.lbf)
3. INSTALL POWER STEERING PUMP SET BOLTS
Torque: 58 N.m (590 kgf.cm, 43 ft.lbf)
4. INSTALL DRIVE BELT
Drive Belt Tension/Replacement
5. CONNECT NEGATIVE (-) TERMINAL CABLE TO BATTERY
6. EVACUATE AIR IN REFRIGERATION SYSTEM AND CHARGE WITH REFRIGERANT
Specified amount:
700 ± 50 g (24.96 ± 1.76 oz.)
7. INSPECT FOR LEAKAGE OF REFRIGERANT
Using a gas leak detector, check for leakage of refrigerant.
If there is leakage, check the tightening torque at the joints.
8. INSPECT A/C OPERATION