Front Door: Service and Repair

DISASSEMBLY




1. REMOVE INSIDE HANDLE BEZEL
Remove the screw, then pull the inside handle bezel.




2. REMOVE TRIM BOARD

3. REMOVE THESE PARTS:
(a) Power window master switch
(b) Speaker
(c) Inside handle
(d) Inside handle plate
(e) Armrest bracket
(f) Service hole cover
(g) Weatherstrip
(h) Inside panel frame
(i) Door glass

Torque: 7.4 Nm (76 kgf cm, 67 in. lbf)




4. REMOVE DOOR BELT MOULDING
(a) Remove the clip.
(b) Using a screwdriver, remove the door belt moulding as shown in the illustration.
HINT: Tape the screwdriver tip before use.




5. REMOVE WINDOW GUIDE LOWER PLATE
(a) Remove the bolt of the lower plate and connector.

Torque: 5.4 Nm (55 kgf cm, 48 in. lbf)

(b) Unlock the snap by pulling the lower plate.
(c) Remove the snap and lower plate from the stud bolt of the lower bracket.
(d) Remove the setting nut from the lower bracket.




6. REMOVE WINDOW REGULATOR
(a) Disconnect the connector.
(b) Remove the bolt, 2 nuts and window regulator.

Torque: 7.4 Nm (76 kgf cm, 67 in. lbf)

HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the glass guide and rollers of the window regulator.




7. REMOVE DOOR LOCK
(a) Disconnect the connector and clamp.
(b) Disconnect the link from the outside handle.

HINT:
At the time of reassembly, please refer to the following item.
After connecting the link, check that the clearance is within the specification as shown in the illustration.

(c) Remove the 3 screws.

Torque: 5.0 Nm (51 kgf cm, 44 in. lbf)

HINT:
At the time of reassembly, please refer to the following item.
Apply adhesive to the 3 screws.
Part No.08833-00070, THREE BOND 1324 or equivalent.




(d) Remove the door lock through the service hole.
HINT:
At the time of reassembly, please refer to the following item.
Apply MP grease to the sliding and rotating parts of the door lock.

8. REMOVE THESE PARTS:
(a) Outside handle
(b) Door lock cylinder
(c) Outer rear view mirror

REASSEMBLY
Reassembly is in the reverse order of disassembly.