Operation CHARM: Car repair manuals for everyone.
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Disassembly





1. Remove piston rings.
(a) Using a piston ring expander, remove the 2 compression rings.
(b) Remove the 2 side rails and oil ring by hand.

NOTE: Arrange the piston rings in the correct order only.

2. Disconnect connecting rod from piston.





(a) Using a small screwdriver, pry out the 2 snap rings.





(b) Gradually heat the piston to approximately 60° C (140° F).





(c) Using a plastic-faced hammer and brass bar, lightly tap out the piston pin and remove the connecting rod.

NOTE:
^ The piston and pin are a matched set.
^ Arrange the pistons, pins, rings, connecting rods and bearings in the correct order.