Assembly of Input Shaft Assembly
INPUT SHAFT ASSEMBLYHINT: Coat all of the sliding and rotating surfaces with gear oil before assembly.
1. INSTALL NO.2 CLUTCH HUB INTO HUB SLEEVE
a. Install the clutch hub and shifting keys to the hub sleeve.
b. Install the shifting key springs under the shifting keys.
NOTE: Position the key springs so that their end gap: are not in line.
2. INSTALL 3RD GEAR, NEEDLE ROLLER BEARING,
SYNCHRONIZER RING AND NO.2 HUB SLEEVE ASSEMBLY TO INPUT SHAFT
a. Apply gear oil to the needle roller bearings.
b. Place the synchronizer ring on the gear and align the ring slots with the shifting keys.
c. Using a press, install the 3rd gear and No.2 hub sleeve assembly.
3. INSTALL SNAP RING
a. Select a snap ring that will allow minimum axial play.
b. Using a screwdriver and hammer. tap in the snap ring.
4. INSPECT 3RD GEAR THRUST CLEARANCE
5. INSTALL SYNCHRONIZER RING, NEEDLE ROLLER BEARING, SPACER, 4TH GEAR AND REAR BALL BEARING
a. Apply gear oil to the needle roller bearings.
b. Place the synchronizer ring on the gear and align the ring slots with the shifting keys.
c. Using SST and a press, install the rear ball bearing.
SST 09608-00071
6. INSTALL SNAP RING
a. Select a snap ring that will allow minimum axial play.
b. Using a screwdriver and hammer. tap in the snap ring.
7. INSPECT 4TH GEAR THRUST CLEARANCE