Installation

ENGINE INSTALLATION
1. INSTALL FRONT EXHAUST PIPE STAY
- Install the pipe stay with the 2 bolts.
Torque: 21 N.m (210 kgf.cm. 15 ft.lbf)

2. INSTALL RR ENGINE MOUNTING INSULATOR
- Install the mounting insulator with the 4 bolts.
Torque: 63.7 N.m (650 kgf.cm, 47 ft.lbf)

3. INSTALL FR ENGINE MOUNTING INSULATOR
- Install the mounting insulator with the 4 bolts.
Torque: 6.74 N.m (650 kgf.cm. 47 ft.lbf)

4. INSTALL ENGINE AND TRANSAXLE ASSEMBLY IN VEHICLE

(a) Attach the engine sling device to the engine hangers.
(b) Lower the engine into the engine compartment. Tilt the transaxle downward, lower the engine and clear the LH mounting.

NOTICE: Be careful not to hit the PS gear housing or neutral start switch.

5. INSTALL NO.2 ENGINE MOUNTING BRACKET AND ENGINE MOVING CONTROL ROD
- Install the engine moving control rod and No.2 engine mounting bracket with the 3 bolts.
Torque: 63.7 N.m (650 kgf.cm. 47 ft.lbf)

6. INSTALL RH ENGINE MOUNTING STAY
- Install the RH mounting stay with the 3 bolts.
Torque: 31.4 N.m (320 kgf.cm. 23 ft.lbf)

7. CONNECT GROUND STRAPS
- Connect the 2 straps.

8. INSTALL COOLANT RESERVOIR TANK
(a) Install the reservoir tank.
(b) Connect the reservoir hose.

9. CONNECT FR ENGINE MOUNTING INSULATOR
- Connect the mounting insulator with the 3 bolts.
Torque:
TMC made: 80.4 N.m (820 kgf.cm, 59 ft.lbf)
TMM made: 65.7 N.m (670 kgf.cm, 48 ft.lbf)

10. INSTALL ENGINE MOUNTING ABSORBER
- Install the engine mounting absorber with the 4 bolts.
Torque: 48 N.m (490 kgf.cm. 35 ft.lbf)

11. CONNECT RR ENGINE MOUNTING INSULATOR
(a) Connect the mounting insulator with the 4 nuts.
Torque: 65.7 N.m (670 kgf.cm. 48 ft.lbf)
(b) Install the 2 hole plugs.

12. CONNECT LH ENGINE MOUNTING INSULATOR
- Connect the mounting insulator with the 4 bolts.
Torque: 63.7 N.m (650 kgf.cm, 47 ft.lbf)

13. REMOVE ENGINE SLING DEVICE

14. INSTALL PS PUMP
(a) Install the PS pump with the 2 bolts.
Torque: 43 N.m (440 kgf.cm. 31 ft.lbf)
(b) Install the drive belt.

15. CONNECT HYDRAULIC COOLING FAN PRESSURE HOSE
- Using SST, connect the pressure hose.
SST 09631-22020
Torque: 44 N.m (450 kgf.cm. 33 ft.lbf)

16. CONNECT PS PRESSURE TUBE
(a) Connect the PS pressure tube with the 2 nuts.
(b) Connect the 2 PS air hoses.

17. INSTALL DRIVE SHAFTS

18. INSTALL FRONT EXHAUST PIPE
(a) Temporarily install 3 new gaskets and the front exhaust pipe with the 2 bolts and 6 nuts.
(b) Tighten the 4 nuts holding the exhaust manifolds to the front exhaust pipe.
Torque: 62 N.m (630 kgf.cm, 46 ft.lbf)

(c) Tighten the 2 bolts and 2 nuts holding the three-way catalytic converter to the front exhaust pipe.
Torque: 56 N.m (570 kgf.cm, 41 ft.lbf)

(d) Connect the bracket with the 2 bolts.
Torque: 19 N.m (195 kgf.cm, 14 ft.lbf)

(e) Connect the front exhaust pipe clamp with the 2 bolts.
Torque: 20 N.m (300 kgf.cm, 22 ft.lbf)

19. INSTALL A/C COMPRESSOR
(a) Install the A/C compressor and drive belt adjusting bar bracket with the 5 bolts.
Torque: 25 N.m (250 kgf.cm. 18 ft.lbf)

20. CONNECT ENGINE WIRE TO CABIN
(a) Push in the engine wire through the cowl panel. Install the 2 nuts.
(b) Connect the wire clamp.

(c) Connect the following connectors:
(1) 3 engine ECM connectors
(2) 5 cowl wire connectors
(3) Cooling fan ECU connector

(d) Install the following parts:
(1) Glove compartment
(2) Glove compartment door
(3) Lower instrument panel
(4) Under cover

21. CONNECT TRANSAXLE CONTROL CABLE TO TRANSAXLE

22. CONNECT FUEL HOSES
(a) Connect the fuel return hose to the fuel pipe.
(b) Connect the fuel inlet hose to the fuel filter.
Torque: 30 N.m (300 kgf.cm. 22 ft.lbf)

23. CONNECT HEATER HOSES
- Connect the 2 hoses.
24. CONNECT VACUUM HOSES
- Connect the following vacuum hoses:

(1) Brake booster vacuum hose to air intake chamber

(2) Vacuum hose to charcoal canister

(3) Vacuum hoses to vacuum tank for intake air control valve

25. CONNECT ENGINE WIRE
(a) Connect the wire clamps.

(b) Connect the ground strap with the bolt.
(c) Connect the connector to the LH fender apron.
(d) Connect the wire clamps

(e) Connect the following wires and connectors:
(1) 2 igniter connectors
(2) Noise filter connector
(3) Connector to LH fender apron
(4) 2 ground straps

(5) 5 connectors to relay box
(f) Connect the engine relay box with the 2 bolts.

26. INSTALL RADIATOR

27. w/ CRUISE CONTROL SYSTEM: INSTALL CRUISE CONTROL ACTUATOR
(a) Connect the actuator and bracket with the 3 bolts.
(b) Connect the actuator connector and clamp.
(c) Install the actuator cover with the bolt and clip.

28. INSTALL AIR CLEANER CAP, VOLUME AIR FLOW METER AND AIR CLEANER HOSE
(a) Connect the air cleaner hose, and install the air cleaner cap and volume air flow meter with the 4 clips.
(b) Tighten the air cleaner hose clamp bolt.
(c) Connect the PCV hose.
(d) Connect the accelerator cable clamp.
(e) Connect the volume air flow meter connector and wire clamp.

29. CONNECT THROTTLE CABLE
30. CONNECT ACCELERATOR CABLE
31. FILL ENGINE WITH OIL

Capacity:
Drain and refill
w/ Oil filter change: 4.7 liters (5.0 US qts. 4.1 Imp. qts)
w/o Oil filter change: 4.5 liters (4.8 US qts. 4.0 Imp. qts)
Dry fill: 5.5 liters (5.8 US qts. 4.8 Imp. qts)

32. FILL WITH ENGINE COOLANT

Capacity: 8.7 liters (9.2 US qts, 7.7 Imp. qts)

33. INSTALL BATTERY TRAY AND BATTERY
34. START ENGINE AND CHECK FOR LEAKS
35. PERFORM ROAD TEST
- Check for abnormal noise. shock. slippage, correct shift points and smooth operation.
36. RECHECK ENGINE COOLANT AND ENGINE OIL LEVELS