Fuel Pump Removal and Installation

CAUTION: Do not smoke or work near an open flame when working on the fuel pump.

INATALLATION HINT: Installation is in the reverse order of removal.

1. REMOVE REAR SEAT CUSHION.
2. REMOVE FLOOR SERVICE HOLE COVER.
- Take out the floor carpet.
- Remove the 5 screws and service hole cover.

INSTALLATION HINT: Check for fuel leakage.
- Refer to "Testing the Fuel System For Leaks" under System Diagnosis.
Component Tests and General Diagnostics

3. DISCONNECT FUEL PUMP & SENDER GAUGE CONNECTOR.
4. DISCONNECT FUEL PIPE AND HOSE FROM FUEL PUMP BRACKET.

CAUTION: Remove the fuel filter cap to relieve fuel tank pressure and prevent the fuel from flowing out.




- Using SST, disconnect the outlet pipe from the pump bracket. (SST 09631-22020)
- Disconnect the return hose from the pump bracket.

Torque: 28 Nm (21 ft.lb)

5. REMOVE FUEL PUMP BRACKET ASSEMBLY FROM FUEL TANK.
- Remove the 8 bolts.

Torque: 4 Nm (35 in.lb)




- Pull out the pump bracket assembly.
- Remove the gasket from the pump bracket.

NOTICE:
- Do not damage the fuel pump filter.
- Be careful that the arm of the sender gauge should not bent.

^ INSTALLATION HINT: Install a new gasket to the pump bracket.