Operation CHARM: Car repair manuals for everyone.
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Installation




1. INSTALL TRANSAXLE TO ENGINE
a. Align the input shaft spline with the clutch disc, and install the transaxle to the engine.
b. Torque the bolts.

Torque: A 64 N.m (650 kgf.cm, 47 ft.lbf)
B 46 N.m (470 kgf.cm 34 ft.lbf)
C 7.4 N.m (75 kgf.cm 65 in.lbf)




2. INSTALL REAR ENGINE MOUNTING BRACKETS

Torque: 78 N.m (800 kgf.cm, 58 ft.lbf)




3. CONNECT LEFT ENGINE MOUNTING
a. Connect the left engine mounting with the bolts.
b. Torque the bolts.

Torque: 48 N.m (490 kgf.cm, 35 ft.lbf)

4. INSTALL STARTER
Install the starter, and torque the bolts.




5. CONNECT DRIVE SHAFTS. Service and Repair
6. CONNECT SPEEDOMETER CABLE
7. FILL TRANSAXLE WITH GEAR OIL

Oil grade: API GL-4 or GL-5
Viscosity: SAE 75W-90 or BOW-90
Capacity: 2.4 liters (2.5 US qts, 2.1 Imp. qts)

8. INSTALL UNDER COVER




9. LOWER VEHICLE
10. CONNECT CONTROL CABLES
a. Install the retainers to the cables.
b. Connect the cables to the linkage with the washers and clips.




11. CONNECT BACK-UP LIGHT SWITCH CONNECTOR




12. INSTALL CLUTCH RELEASE CYLINDER BRACKET WITH EARTH CABLE




13. INSTALL CLUTCH RELEASE CYLINDER AND TUBE CLAMP
14. INSTALL AIR CLEANER CASE ASSEMBLY WITH AIR HOSE
15. INSTALL NEGATIVE BATTERY CABLE
16. PERFORM ROAD TEST
Check for any abnormal noise or operation.