Operation CHARM: Car repair manuals for everyone.
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Removal

1. DISCONNECT AND REMOVE BATTERY
2. REMOVE AIR CLEANER ASSEMBLY





3. REMOVE THROTTLE CABLE FROM ENGINE





(w/ Cruise Control System)
4. REMOVE CRUISE CONTROL ACTUATOR COVER
5. DISCONNECT CONNECTOR FROM CRUISE CONTROL ACTUATOR





6. REMOVE GROUND EARTH TERMINAL





7. REMOVE STARTER
- Disconnect the connector and remove the nut.
- Remove the two bolts and the starter.





8. DISCONNECT NO.1 SPEED SENSOR CONNECTOR





9. DISCONNECT NO.2 SPEED SENSOR CONNECTOR





10. DISCONNECT PARK/NEUTRAL POSITION SWITCH CONNECTOR





11. DISCONNECT SOLENOID CONNECTOR





12. DISCONNECT SHIFT CONTROL CABLE
- Remove the clip from the shift control cable.
- Remove the unit.





13. DISCONNECT OIL COOLER HOSE





14. REMOVE TWO FRONT SIDE TRANSAXLE MOUNTING BOLTS





15. REMOVE TWO FRONT SIDE ENGINE MOUNTING BOLTS





16. REMOVE OIL COOLER CLAMPING BOLTS FROM FRONT FRAME ASSEMBLY





17. REMOVE THREE UPPER TRANSAXLE - TO - ENGINE BOLTS





18. INSTALL ENGINE SUPPORT FIXTURE
19. TIE STEERING GEAR HOUSING TO ENGINE SUPPORT FIXTURE BY CORD OR EQUIVALENT
20. RAISE AND SUITABLY SUPPORT VEHICLE
21. REMOVE FRONT WHEEL





22. REMOVE EXHAUST PIPE
- Remove four nuts.





- Remove the two bolts and nuts from the rear exhaust pipe.





23. REMOVE DIFFERENTIAL FLUID DRAIN PLUG AND GASKET
24. DRAIN DIFFERENTIAL FLUID INTO A SUITABLE CONTAINER





25. REMOVE RIGHT AND LEFT ENGINE SIDE COVER NO.2
26. REMOVE ENGINE UNDER FRONT COVER NO.1 AND NO.2
27. REMOVE DRIVE SHAFT





28. REMOVE FRONT SIDE ENGINE MOUNTING BOLT





29. REMOVE REAR SIDE ENGINE MOUNTING BOLTS
- Remove two hole plugs.
- Remove two bolts and nuts.





30. REMOVE FOUR LEFT SIDE TRANSAXLE MOUNTING BOLTS





31. REMOVE STEERING GEAR HOUSING
- Remove the four bolts and disconnect the stabilizer bar bush bracket from the front frame assembly.





- Remove two bolts and nuts from the steering gear housing.
- Remove the steering gear housing.





32. REMOVE FRONT FRAME ASSEMBLY
- Hold the front frame assembly with a jack.
- Remove two set screws from the right and left fender liners.








- Remove six bolts and four nuts.
- Remove the front frame assembly.





33. HOLD TRANSAXLE WITH A JACK
34. REMOVE REAR END PLATE
- Remove six bolts.
- Remove the rear end plate.





34. REMOVE TORQUE CONVERTER CLUTCH MOUNTING BOLTS
- Turn the crankshaft to gain access to each bolt.
- Hold the crankshaft pulley nut with a wrench and remove the six bolts.








36. REMOVE TRANSAXLE -TO - ENGINE BOLTS
37. REMOVE TRANSAXLE ASSEMBLY
- Separate transaxle and engine, and lower the transaxle.
38. REMOVE TORQUE CONVERTER CLUTCH FROM TRANSAXLE