Component Parts Inspection
1. INSPECT SYNCHRONIZER RING OF FIFTH GEAR
a. Check for wear or damage.
b. Turn the ring and push it in to check the bearing action.
c. Measure the clearance between the synchronizer ring back and the gear spline end.
Minimum clearance: 0.6 mm (0.024 in.)
If the clearance is less than the limit, replace the synchronizer ring.
2. MEASURE CLEARANCE OF NO.3 SHIFT FORK AND NO.3 HUB SLEEVE
Using a feeler gauge, measure the clearance between the hub sleeve and shift fork.
Maximum clearance: 1.0 mm (0.039 in.)
If the clearance exceeds the limit, replace the shift fork or hub sleeve.
3. IF NECESSARY, REPLACE INPUT SHAFT FRONT BEARING
a. Remove the bolt and transaxle case oil receiver.
b. Using SST, pull out the bearing.
SST 09308-00010
c. Using SST and a press, press in a new bearing.
SST 09310-35010
d. Install the transaxle case oil receiver and torque the bolt.
Torque: 75 kg-cm (65 in.-lb, 7.4 N-m)
4. IF NECESSARY, REPLACE OUTPUT SHAFT FRONT BEARING
a. Remove the bolt and bearing lock plate.
b. Using SST, pull out the bearing.
SST 09308-00010
c. Using SST and a press, press in a new bearing.
SST 09310-35010
d. Install the bearing lock plate and torque the bolt.
Torque: 185 kg-cm (13 ft-lb, 18 N-m)
5. IF NECESSARY, REPLACE INPUT SHAFT FRONT OIL SEAL
a. Using a screwdriver, pry out the oil seal.
b. Using SST and a hammer drive in a new oil seal.
SST 09608-20012 (09608-00080, 09608-03020)
Drive in depth: -0.5 - 0 mm (0.020 - 0 in.)
c. Coat the lip of the oil seal with MP grease.
6. IF NECESSARY, REPLACE SPEEDOMETER DRIVEN GEAR OIL SEAL
a. Using SST, pull out the oil seal.
SSR 09921-00010
b. Using SST, drive in a new oil seal.
SST 09201-60011
Drive in depth: 19 mm (0.75 in.)
7. IF NECESSARY, REPLACE REVERSE RESTRICT PIN
a. Using SST, remove the straight screw plug.
SST 09313-30021
b. Using a pin punch and hammer, drive out the slotted spring pin.
c. Replace the reverse restrict pin.
d. Drive in the slotted spring pin.
e. Apply sealant to the plug threads.
Sealant: Part No.08833-00080, THREE BOND 1344, LOCTITE 242 or equivalent
f. Using SST, install the straight screw plug.
SST 09313-30021
Torque: 130 kg-cm (9 ft-lb, 13 N-m)