Installation of Transaxle

1. INSTALL TRANSAXLE TO ENGINE
Align the input shaft spline with the clutch disc, and install the transaxle to the engine. Torque the bolts.
Torque:
12 mm bolt 650 kg-cm (47 ft-lb, 64 N.m)
10 mm bolt 470 kg-cm (34 ft-lb, 46 N.m)




2. INSTALL LEFT ENGINE MOUNTING
Install the left engine mounting with the bolts. Torque the bolts.
Torque: 530 kg-cm (38 ft-lb, 52 N.m)

3. INSTALL NO.2 ENGINE REAR PLATE
4. CONNECT GROUND STRAP
5. INSTALL STARTER



a. Install the starter with the two bolts. Torque the bolts.
Torque: 400 kg-cm (29 ft-lb, 39 N.m)

b. Connect the connector and cable.

6. CONNECT BALL JOINT TO LOWER ARM



Align the left drive shaft with the side gear shaft, and connect the ball joint to the lower arm. Torque the bolts.
Torque: 650 kg-cm (47 ft-lb, 64 N.m)

7. CONNECT DRIVE SHAFTS



Connect the drive shafts to the side gear shaft. Torque the nuts.
Torque: 370 kg-cm (27 ft-lb, 36 N.m)

8. INSTALL PROTECTOR TO TRANSAXLE
9. INSTALL ENGINE MOUNTING CENTER MEMBER



Install the engine center mounting with the four bolts. Torque the bolts.
Torque: 400 kg-cm (29 ft-lb, 39 N.m)

10. INSTALL FRONT MOUNTING AND REAR MOUNTING
a. Install the front mounting and rear mounting with the bolts. Torque the bolts.
Torque: 400 kg-cm (29 ft-lb, 39 N.m)

b. Install the cover to the member.

11. INSTALL UNDER COVER




12. INSTALL CLUTCH RELEASE CYLINDER
Torque: 120 kg-cm (9 ft-lb, 12 N.m)

13. INSTALL WATER INLET
14. INSTALL CONTROL CABLE



a. Install the two retainers.
b. Connect the two cables to the linkages with the two washers and clips.




15. CONNECT BACK-UP LIGHT SWITCH CONNECTOR
16. INSTALL AIR CLEANER
17. INSTALL NEGATIVE BATTERY TERMINAL WIRE
18. FILL TRANSAXLE WITH GEAR OIL

Oil grade: API GL-4 or GL-5
Viscosity: SAE 75W-90 or 80W-90
Capacity: 2.6 liters (2.7 US qts, 2.3 Imp. qts)

19. PERFORM ROAD TEST
Check for abnormal noise and smooth operation.