Installation
INSTALLATION OF TRANSAXLE1. INSTALL TORQUE CONVERTER IN TRANSMISSION
2. CHECK TORQUE CONVERTER INSTALLATION
Using calipers and a straight edge, measure from the installed surface to the front surface of the transmission housing.
Correct distance: 23 mm (0.91 in.) or more
3. APPLY MP GREASE TO CONTACT POINT OF TORQUE CONVERTER AND CRANKSHAFT
4. INSTALL GUIDE PIN IN TORQUE CONVERTER
5. ALIGN TRANSMISSION AT INSTALLATION POSITION
a. Align the guide pin with one of the drive plate holes.
b. Align the two knock pins on the block with the converter housing.
c. Temporarily install one bolt.
6. INSTALL TRANSMISSION HOUSING MOUNTING BOLTS
Install the transmission housing mounting bolts.
Torque: 12 mm bolt 650 kg.cm (47 ft.lb, 64 N.m) 10 mm bolt 470 kg.cm (34 ft.lb, 46 N.m)
7. INSTALL ENGINE REAR MOUNTING BOLTS
Tighten the mounting bolts.
Torque: 530 kg.cm (38 ft.lb, 52 N.m)
8. INSTALL TORQUE CONVERTER BOLTS
a. Remove the guide pin.
b. First, install the white bolt and then the five yellow bolts.
c. Tighten the bolts evenly.
Torque: 280 kg.cm (20 ft.lb, 27 N.m)
9. INSTALL ENGINE REAR END PLATE
10. INSTALL STIFFENER PLATE
11. INSTALL EXHAUST FRONT PIPE
12. INSTALL STARTER
13. INSTALL LH STEERING KNUCKLE
14. INSTALL DRIVE SHAFT
15. INSTALL ENGINE MOUNTING CENTER MEMBER
a. Install the cushion.
b. Tighten the four bolts.
Torque: 400 kg.cm (29 ft.lb, 39 N.m)
16. INSTALL FRONT AND REAR MOUNTING
a. Tighten the four bolts.
Torque: 400 kg.cm (29 ft.lb, 39 N.m)
b. Install the two covers.
17. INSTALL ENGINE UNDER COVER
18. INSTALL WATER INLET
19. INSTALL OIL COOLER HOSE
20. INSTALL CONTROL CABLE
a. Install the control cable bracket.
b. Install the control cable to the swivel.
c. Install the clip.
d. Install the retainer.
21. INSTALL SPEEDOMETER CABLE
22. INSTALL THROTTLE CABLE
23. ADJUST THROTTLE CABLE Throttle Valve Cable (Kick Down Cable)
24. CONNECT NEUTRAL START SWITCH CONNECTORS
25. CONNECT SOLENOID CONNECTOR
26. INSTALL AIR CLEANER
27. CONNECT NEGATIVE BATTERY TERMINAL
28. FILL TRANSAXLE WITH ATF
Automatic transmission
Fluid type: ATF DEXRON(R) II
Capacity: (Contain differential oil) 7.2 liters (7.6 US qts, 6.3 Imp. qts)
29. CHECK FLUID LEVEL Testing and Inspection