Installation
1. INSTALL TRANSAXLE TO ENGINE
Align the input shaft spline with the clutch disc, and in- stall the transaxle to the engine. Torque the bolts.
Torque:
12 mm bolt 650 kg-cm (47 ft-lb, 64 N-m)
10 mm bolt 470 kg-cm (34 ft-lb, 46 N-m)
2. CONNECT LEFT ENGINE MOUNTING
Connect the left engine mounting with the bolts. Torque the boils.
Torque: 530 kg-cm (38 ft-lb, 52 N-m)
3. CONNECT BOTH DRIVE SHAFTS Service and Repair
4. CONNECT LEFT STEERING KNUCKLE TO LOWER ARM
Torque: 650 kg-cm (47 ft-lb, 64 N-m)
5. INSTALL ENGINE MOUNTING CENTER MEMBER
Install the engine mounting center member with the four bolts. Torque the bolts.
Torque: 400 kg-cm (29 ft-lb, 39 N-m)
6. CONNECT FRONT AND REAR MOUNTINGS
a. Install the front and rear engine mounting bolts. Torque the bolts.
Torque: 400 kg-cm (29 ft-lb. 39 N-m)
b. Install the two covers to the member.
7. INSTALL SUSPENSION LOWER CROSSMEMBER
Torque: A 2,125 kg-cm (154 ft-lb, 208 N-m)
B 400 kg-cm (29 ft-lb, 39 N-m)
8. CONNECT EXHAUST PIPE TO MANIFOLD
Torque: 630 kg-cm (46 ft-lb, 62 N-m)
9. CONNECT SPEEDOMETER CABLE
10. FILL TRANSAXLE WITH ATF DEXRON(R) II
Capacity: 2.6 liters (2.7 US qts, 2.3 Imp. qts)
11. INSTALL UNDER COVERS
12. INSTALL TRANSAXLE MOUNTING BOLTS OF TRANSAXLE UPPER
Torque: 650 kg-cm (47 ft-lb, 64 N-m)
13. CONNECT BACK-UP LIGHT SWITCH CONNECTOR AND GROUND STRAP
14.-1 (3S-FE)
INSTALL STARTER AND BATTERY
a. Install the starter with the two bolts
b. Connect the connector and cable
c. Install the battery.
14.-2 (35-GE)
INSTALL STARTER
a. Install the starter with the two bolts.
b. Connect the connector and cable.
15. CONNECT CONTROL CABLES
a. Install the retainers.
b. Connect the cables to the linkage with the washer and clip.
16. INSTALL CLUTCH TUBE BRACKET
a. Install the bracket with a bolt.
b. Install the retainer to the bracket.
17. INSTALL CLUTCH RELEASE CYLINDER AND TUBE CLAMP
18. INSTALL AIR CLEANER WITH AIR HOSE
19. INSTALL NEGATIVE BATTERY CABLE
20. CHECK FRONT WHEEL ALIGNMENT
21. PERFORM ROAD TEST
Check for any abnormal noise or operation.