Fuel Pump: Service and Repair

REMOVAL






1. DISCONNECT CABLE FROM NEGATIVE TERMINAL OF BATTERY.

2. DRAIN FUEL FROM FUEL TANK.

WARNING: Do not smoke or work near an open flame when working on the fuel pump.

3. REMOVE FUEL TANK.
Refer to Fuel Tank service procedures. Fuel Tank






4. REMOVE FUEL PUMP BRACKET FROM FUEL TANK.
a. Remove the bolt of the bracket.
b. Remove the seven screws.
c. Pull out the pump bracket.






5. REMOVE FUEL PUMP FROM FUEL PUMP BRACKET.
a. Remove the two nuts, and disconnect the wires from the fuel pump.
b. Pull off the lower side of the fuel pump from the bracket.
c. Disconnect the fuel hose from the fuel hose.






6. REMOVE FUEL PUMP FILTER FROM FUEL PUMP.
a. Remove the rubber cushion.
b. Using a small screwdriver, remove the clip.
c. Pull out the pump filter.


INSTALLATION






1. INSTALL FUEL PUMP FILTER TO FUEL PUMP.
a. Install the pump filter with the clip.
b. Install the rubber cushion.

2. INSTALL FUEL PUMP TO FUEL PUMP BRACKET.
a. Connect the fuel hose to the outlet port of the fuel pump.
b. Push the lower side of the fuel pump, and install the fuel pump.






3. INSTALL FUEL PUMP BRACKET TO FUEL TANK.
a. Install a new gasket and the pump bracket with the seven screws.

Torque: 40 kg-cm (35 in.lb, 3.9 N.m)

b. Install the bolt of the bracket.

4. INSTALL FUEL TANK.
Refer to Fuel Tank service procedures. Fuel Tank

5. CONNECT CABLE TO NEGATIVE TERMINAL OF BATTERY.