Installation

1. INSTALL TORQUE CONVERTER IN TRANSMISSION




2. CHECK TORQUE CONVERTER INSTALLATION
Using calipers and a straight edge, measure from the installed surface to the front surface of the transmission housing.

Correct distance: 20 mm (0.79 in.) or more




3. ALIGN TRANSMISSION AT INSTALLATION POSITION
a. Align the two knock pins on the block with the converter housing.
b. Temporarily install one bolt

4. INSTALL TRANSMISSION HOUSING MOUNTING BOLTS
Torque: 650 kg.cm. (47 ft.lb., 64 N.m)




5. INSTALL TRANSMISSION MOUNTING SET BOLTS
Torque: 1,150 kg.cm. (83 ft.lb., 113 N.m)




6. INSTALL FRONT AND REAR MOUNTING BOLTS
Torque: 530 kg.cm. (38 ft.lb., 52 N.m)

7. CONNECT LH DRIVE SHAFT TO SIDE GEAR SHAFT




a. Connect the drive shaft to the side gear shaft and install the six nuts.
Torque: 370 kg.cm. (27 ft.lb., 36 N.m)




b. Connect the rear axle carrier to the lower arm.
Torque: 1,150 kg.cm. (83 ft.lb., 113 N.m)




c. Connect the suspension arm to the rear axle carrier.
Torque: 500 kg.cm. (36 ft.lb., 49 N.m)




8. CONNECT RH DRIVE SHAFT TO SIDE GEAR SHAFT
Torque: 370 kg.cm. (27 ft.lb., 36 N.m)




9. INSTALL TORQUE CONVERTER MOUNTING BOLTS
a. First, install the gray bolt and then five black bolts.
b. Tighten the bolts evenly.
Torque: 280 kg.cm. (20 ft.lb., 27 N.m)

10. INSTALL ENGINE REAR END PLATE




11. INSTALL STIFFENER PLATE
Torque: 380 kg.cm. (27 ft.lb., 37 N.m)




12. INSTALL EXHAUST PIPE




13. INSTALL STARTER MOTOR SET BOLTS




14. CONNECT THE THREE CONNECTORS
Connect the two neutral start switch connectors and the solenoid connector.




15. INSTALL CONTROL CABLE BRACKET




16. CONNECT CONTROL CABLE
a. Connect the control cable.
b. Install the retainer.
c. Install the clip.




17. CONNECT OIL COOLER HOSES
16. CONNECT SPEEDOMETER CABLE
19. INSTALL ENGINE UNDER COVER
20. INSTALL REAR LH WHEEL
21. LOWER VEHICLE




22. INSTALL TRANSMISSION MOUNTING SET BOLT




23. INSTALL WATER INLET SET BOLTS AND CONNECT GROUND STRAP




24. CONNECT THROTTLE CABLE TO THROTTLE LINKAGE AND BRACKET
25. ADJUST THROTTLE CABLE




26. CONNECT SPEED SENSOR CONNECTOR




27. INSTALL AIR FLOW METER AND AIR CLEANER HOSE
28. CONNECT NEGATIVE BATTERY TERMINAL




29. FILL TRANSAXLE WITH ATF

Fluid type: ATF DEXRON(R) II

CAUTION: Do not overfill.




30. CHECK FLUID LEVEL