Installation
INSTALLATION OF TRANSAXLE
1. INSTALL TORQUE CONVERTER IN TRANSMISSION
2. CHECK TORQUE CONVERTER INSTALLATION
Using calipers and a straight edge, measure from the installed surface to the front surface of the transmission housing.
Correct distance: 13 mm (0.51 in.)
3. ALIGN TRANSMISSION AT INSTALLATION POSITION
a. Align the two knock pins on the block with the converter housing.
b. Temporarily install one bolt.
4. INSTALL TRANSMISSION HOUSING MOUNTING BOLTS
Install the transmission housing mounting bolts.
Torque:
12 mm 650 kg.cm (47 ft.lb, 64 N.m)
10 mm 470 kg.cm (34 ft.lb, 46 N.m)
5. INSTALL ENGINE REAR MOUNTING SET BOLTS
Torque: 530 kg.cm (38 ft.lb, 52 N.m)
6. INSTALL TORQUE CONVERTER MOUNTING BOLTS
a. First, install the gray bolt and then the five black bolts:
b. Tighten the bolts evenly.
Torque: 280 kg.cm (20 ft.lb, 27 N.m)
7. INSTALL ENGINE REAR END PLATE
8. INSTALL STIFFENER PLATE
Torque: 380 kg.cm (27 ft.lb, 37 N.m)
9. CONNECT EXHAUST PIPE TO MANIFOLD
Torque: 630 kg.cm (46 ft.lb, 62 N.m)
10. CONNECT RH DRIVE SHAFT
11. INSTALL LH DRIVE SHAFT
12. INSTALL ENGINE MOUNTING CENTER MEMBER
a. Install the cushions.
b. Tighten the four bolts.
Torque: 400 kg.cm (29 ft.lb, 39 N.m)
c. Connect the two clamps.
13. CONNECT FRONT AND REAR MOUNTING
a. Tighten the four bolts.
Torque: 400 kg.cm (29 ft.lb, 39 N.m)
b. Install the two covers.
14. INSTALL CONTROL CABLE BRACKET
15. CONNECT CONTROL CABLE
16. INSTALL SUSPENSION LOWER CROSSMEMBER
Torque:
A 2,125 kg.cm (154 ft.lb, 208 N.m)
B 400 kg.cm (29 ft.lb, 39 N.m)
17. CONNECT OIL COOLER HOSES
18. INSTALL ENGINE UNDER COVERS
19. CONNECT SPEEDOMETER CABLE
20. INSTALL ENGINE REAR MOUNT INSULATOR BRACKET SET BOLT
Torque: 530 kg.cm (38 ft.lb, 52 N.m)
21. INSTALL STARTER MOTOR SET BOLTS
22. INSTALL THE TWO TRANSMISSION HOUSING SET BOLTS
23. CONNECT GROUND STRAP
24. CONNECT THROTTLE CABLE TO THROTTLE LINKAGE AND BRACKET
25. ADJUST THROTTLE CABLE
26. CONNECT THE THREE CONNECTORS
27. INSTALL AIR FLOW METER
28. CONNECT NEGATIVE BATTERY TERMINAL
29. FILL TRANSAXLE WITH ATF
Fluid type: ATF DEXRON(R) II
CAUTION: Do not overfill.
30. CHECK FLUID LEVEL