Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Doors, Hood and Trunk: Adjustments



FIT STANDARD / ADJUSTMENT METHOD

ADJUSTMENT

1. Inspection of the hood ASSY (hood SUB-ASSY)







a. Inspect if each placement dimension is within the reference values.







2. Adjustment of the hood ASSY (hood SUB-ASSY)







a. Adjustment of the forward and backward directions, and the rear left and right directions
1. Loosen the bolts of the hood hinge ASSY to adjust.

Torque: 25 N.m (255 kgf.cm, 18.4 ft.lbf)

CAUTION: When adjusting, use the bolt supplied and adjust the placement.







b. Adjustment of the vertical direction of both sides of the hood's front end
1. Turn the 2 cushions to adjust the height.

c. Adjustment of the vertical and left and right directions of the hood's front end.







1. Loosen the 3 bolts to adjust.







2. In the order shown in the figure, tighten the 3 bolts.

Torque: 33 N.m (336 kgf.cm, 24.3 ft.lbf)

CAUTION: When adjusting, use the bolt supplied and adjust the placement.







3. Connect the cable ASSY front hood (hood lock control cable ASSY).

3. Inspection of the front door LH







a. Inspect if each placement dimension is within the reference values range.










HINT: The procedures described below are for the LH side. The RH side and the LH side follow the same steps.

4. Adjustment of the front door glass







a. Insert the SST in the front door glass and measure the placement dimensions.

SST 61299CA000










b. Adjust the front door glass so that the placement dimensions are within the reference values.







c. Loosen the nut of the front door sash stopper and the bolt of the front door frame SUB-ASSY RR LWR RH stopper section, and adjust the vertical direction of the front door glass.

Torque: 7.5 N.m (77 kgf.cm, 5.5 ft.lbf)







d. Loosen the 2 nuts of the front door frame SUB-ASSY RR LWR RH, and adjust the forward and backward direction of the front door glass.

Torque: 14 N.m (143 kgf.cm, 10.3 ft.lbf)







e. Loosen the bolt of the door glass stabilizer INN, and adjust the side to side direction of the front door glass.

Torque: 7.5 N.m (77 kgf.cm, 5.5 ft.lbf)

f. Loosen the nut of the front door frame SUB-ASSY RR LWR RH, turn the bolt with a flat tip screwdriver, and adjust the side to side direction of the front door glass.

Torque: 14 N.m (143 kgf.cm, 10.3 ft.lbf)







g. Insert the SST in the side fix window and measure the placement dimensions.

SST 61299CA010















h. Loosen the 3 nuts of the front door sash and adjust the vertical direction of the front door sash so that the placement dimensions are within the reference values.

Torque: 14 N.m (143 kgf.cm, 10.3 ft.lbf)

5. Adjustment of the front door LH







a. Loosen the bolts on the body side, and adjust the door's front and rear, and vertical directions.

Torque: 30 N.m (306 kgf.cm, 22.1 ft.lbf).







b. Loosen the striker installation screws until the striker can move. Using a brass bar, hit the striker lightly and adjust the side to side and vertical directions of the rear end of the door and the front door lock striker plate ASSY.

Torque: 18 N.m (184 kgf.cm, 13.3 ft.lbf)

6. Inspection of the trunk lid COMPL (luggage compartment door panel SUB-ASSY)







a. Inspect if placement dimensions are within the reference values.







7. Adjustment of the trunk lid COMPL (luggage compartment door panel SUB-ASSY)







a. Loosen the bolts before adjusting the door's forward and backward direction, and the side to side direction of the door's front end.

Torque: 18 N.m (184 kgf.cm, 13.3 ft.lbf)

CAUTION: When adjusting, use the bolt supplied and adjust the placement.







b. Loosen the bolts before adjusting the side to side direction of the door's rear end and the striker.

Torque: 7.5 N.m (77 kgf.cm, 5.5 ft.lbf)