Removal and Installation

Intake Mainfold (Part 1):

Intake Mainfold (Part 2):

INTAKE MANIFOLD

REMOVAL

1. Release the fuel pressure.




2. Disconnect the ground cable from battery.
3. Open the fuel filler flap lid, and remove the fuel filler cap.
4. Remove the collector cover.
5. Lift-up the vehicle.
6. Remove the under cover.




7. Drain the coolant about 3.0 l(3.2 US qt, 2.6 Imp qt).
8. Remove the air cleaner upper cover and air intake boot.
9. Remove the air cleaner element.
10. Remove the intercooler.
11. Remove the coolant filler tank.
12. Remove the power steering pump.
1. Remove the front side of the V-belts.




2. Disconnect the power steering switch connector.




3. Remove the bolts which install the power steering pipe bracket to the intake manifold.

NOTE: Do not disconnect the power steering hose.




4. Remove the bolts, which install power steering pump bracket.




5. Remove the reservoir tank from the bracket by pulling it upward.




6. Place the power steering pump on the right side wheel apron.




13. Disconnect the emission hose (A) and the connector (B) from the PCV hose assembly.




14. Disconnect the engine coolant hose from throttle body.




15. Disconnect the brake booster hose.




16. Disconnect the pressure hose from the intake duct.







17. Disconnect the engine harness connectors from the bulk head harness connector.




18. Disconnect the connectors from the engine coolant temperature sensor (A), oil pressure switch (B) and crankshaft position sensor (C).




19. Disconnect the knock sensor connector.




20. Disconnect the connector from camshaft position sensor.
21. Disconnect the connector from ignition coil.




- RH side




- LH side

22. Disconnect the engine harness fixed by clip (A) from the bracket.




- RH side




- LH side




23. Using the ST to disconnect the fuel hose from each fuel pipe.

CAUTION:
- Be careful not to spill fuel.
- Catch the fuel from hoses using a container or cloth.
ST 42099AE000 CONNECTOR REMOVER




24. Remove the bolts which hold intake manifold onto the cylinder heads.
25. Remove the intake manifold.

INSTALLATION




1. Install the intake manifold onto cylinder heads.

NOTE: Replace with a new gasket.




2. Connect the fuel delivery hose, return hose, and evaporation hose.




3. Connect the connector to the engine coolant temperature sensor (A), oil pressure switch (B) and crankshaft position sensor (C).




4. Connect the connector to the knock sensor.




5. Connect the connectors to camshaft position sensor.




6. Connect the connector to the ignition coil.
7. Connect the engine harness with clip (A) to the bracket.




- RH side




- LH side







8. Connect the engine harness connectors to bulkhead harness connectors.




9. Connect the brake booster vacuum hose.




10. Connect the engine coolant hoses to throttle body.




11. Connect the emission hose (A) and the connector (B) to the PCV hose assembly.




12. Connect the pressure hose to the intake duct.
13. Install the power steering pump.




1. Install the reservoir tank to the bracket.




2. Connect the connector to power steering pump switch.




3. Install the power steering pump, and tighten the bolts.




4. Install the power steering pipe bracket onto the right side intake manifold.
5. Install the front side V-belts.

14. Install the coolant filler tank.
15. Install the intercooler.
16. Install the air cleaner element.
17. Install the air cleaner upper cover and air intake duct as a unit.




18. Connect the connector to fuel pump relay.
19. Install the collector cover.
20. Connect the ground cable to battery.
21. Lift-up the vehicle.
22. Install the under cover.
23. Fill engine coolant.