2.5L SOHC

Intake Manifold (Part 1):

Intake Manifold (Part 2):

REMOVAL
1. Release the fuel pressure.
2. Open the fuel filler flap lid, and remove the fuel filler cap.




3. Disconnect the ground cable from battery.
4. Remove the air cleaner case and air intake chamber.
5. Remove the generator.
6. Disconnect the spark plug cord from spark pugs by pulling the lug cap. (Do not pull the cord.)




7. Disconnect the engine coolant hoses (A) from throttle body.




8. Disconnect the brake booster hose (A).
9. Disconnect the PCV hoses (A) from intake manifold.




10. Disconnect the engine harness connectors (B) from bulkhead harness connectors.




11. Disconnect the connectors from engine coolant temperature sensor.




12. Disconnect the knock sensor connector.




13. Disconnect the connector from crankshaft position sensor.
14. Disconnect the connector from power steering pump switch (A).




15. Disconnect the connector from oil pressure switch (B).




16. Disconnect the connector from camshaft position sensor.




17. Remove the EGR pipe from intake manifold.




18. Disconnect the fuel hoses from fuel pipe.
1. Push the ST to separate the connectors of fuel delivery line and return line.
ST 42099AE000 CONNECTOR REMOVER
2. Remove the clip to disconnect evaporation hoses from pipe.

WARNING:
- Be careful not to spill fuel.
- Catch the fuel from hose using a contain or cloth.




19. Remove the bolts which secure intake manifold to cylinder head.
20. Remove the intake manifold.

INSTALLATION




1. Install the intake manifold onto cylinder heads.

NOTE: Use a new gasket.




2. Connect the fuel hoses to fuel pipe

NOTE: If fuel hoses is damaged, replace it with new one.




3. Install the EGR pipe to intake manifold.




4. Connect the connector to camshaft position sensor.
5. Connect the connector to power steering pump switch (A).




6. Connect the connector to oil pressure switch (B).




7. Connect the connector to crankshaft position sensor.




8. Connect the knock sensor connector.




9. Connect the connectors to engine coolant temperature sensor.
10. Connect the PCV hose (A) to intake manifold.




11. Connect the engine harness connectors (B) to bulkhead harness connectors.




12. Connect the brake booster hose (A).




13. Connect the engine coolant hoses (A) to throttle body.
14. Connect the spark plug cords to spark plug.
15. Install the generator.
16. Install the air cleaner case and air intake chamber
17. Install the fuse of fuel pump to man fuse box.




18. Connect the battery ground cable to battery.