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2.5L SOHC

Intake Manifold

DISASSEMBLY




1. Disconnect the engine ground terminal from intake manifold.
2. Remove the ignition coil & ignitor ASSY.
3. Remove the throttle body.
4. Remove the EGR valve.




5. Remove the PCV pipe.




6. Remove the fuel pipe protector LH.




7. Remove the fuel pipe protector RH.




8. Disconnect the pressure regulator vacuum hose (A) from intake manifold.
9. Disconnect the connectors (A) from fuel injector.




10. Remove the clip (B) which holds engine harness to injector pipe.
11. Remove the purge control solenoid valve.




12. Remove the harness band clips which install the engine harness.




13. Remove the bolts which hold the engine harness to intake manifold.
14. Remove the engine harness from intake manifold.







15. Remove the bolts which install injector pipe on the intake manifold as shown in the figure.
16. Remove the fuel injectors from injector pipe.




17. Loosen the clamp which holds fuel injector pipe RH to fuel hose, and then disconnect the pipe from fuel hose.




18. Loosen the clamp which holds fuel injector pipe LH to fuel hose, and then disconnect the pipe from fuel hose.
19. Remove the fuel injector pipe.
20. Remove the bolt which installs pressure regulator on intake manifold.




21. Remove the bolt which installs the fuel pipes on intake manifold.
22. Remove the fuel pipe assembly and pressure regulator, from intake manifold.




23. Remove the intake manifold.

ASSEMBLY




1. Install the intake manifold.

NOTE:
- Use a new gasket.
- When assembling the nipple, apply liquid gasket.




2. Tighten the bolt which installs the fuel pipes on intake manifold.
3. Tighten the bolt which installs pressure regulator on intake manifold

Tightening torque: 19 N.m (1.9 kgf-m, 14 ft-lb)

4. Connect the fuel injector pipe.




5. Connect the fuel injector pipe LH to fuel hose, and tighten the clamp screw.




6. Connect the fuel injector pipe RH to fuel hose, ad tighten the clamp screw.
7. Install the fuel injectors.







8. Tighten the bolts which install injector pipe on intake manifold.




9. Tighten the two bolts which install fuel pipe on intake manifold.
10. Install the engine harness on intake manifold.




11. Tighten the bolts which install engine harness on intake manifold.




12. Hold the engine harness by harness band clips.
13. Install the purge control solenoid valve.
14 Connect the connectors (A) to fuel injector.




15. Hold the engine harness to injector pipe by clip (B).




16. Connect the pressure regulator vacuum hose (A) to intake manifold.




17. Install the fuel pipe protector RH.




18. Install the fuel pipe protector LH.




19. Install the PCV pipe.
20. Install the EGR valve.
21. Install the throttle body to intake manifold.
22. Install the ignition coil & ignitor ASSY.




23. Install the engine ground terminal to intake manifold.