Oil Pan, Engine
REMOVAL1. Set the vehicle on lift arms.
2. Remove the front wheels.
3. Disconnect the battery ground cable.
4. Remove the air intake duct and air cleaner case. (Non-Turbo model)
5. Disconnect the connector from mass air flow sensor. (Turbo model)
6. Remove the air intake boot and air cleaner upper cover. (Turbo model)
7. Remove the intercooler (Turbo model)
8. Remove the pitching stopper.
^ Non-Turbo model
^ Turbo model
9. Remove the radiator upper brackets.
10. Support the engine with a lifting device and wire ropes.
11. Lift-up the vehicle.
CAUTION: At this time, raise up wire ropes.
12. Remove the under cover.
^ Non-Turbo model
^ Turbo model
13. Drain the engine oil. Set a container under the vehicle, and remove drain plug from oil pan.
14. Remove the front and center exhaust pipes. (Non-Turbo model)
15. Remove the nuts which install front cushion rubber onto front crossmember.
16. Remove the bolts which install oil pan on cylinder block while raising up engine.
^ Non-Turbo model
^ Turbo model
17. Insert the oil pan cutter blade between cylinder block-to-oil pan clearance.
CAUTION: Do not use a screwdriver or similar tool in place of oil pan cutter.
18. Remove the oil strainer.
19. Remove the baffle plate.
INSTALLATION
CAUTION: Before installing the oil pan, clean sealant from oil pan and engine block.
1. Install the baffle plate.
Tightening torque: 6.4 Nm (0.65 kgf-m, 4.7 ft. lbs.)
2. Install the oil strainer onto baffle plate.
CAUTION: Replace the O-ring with a new one.
Tightening torque: 10 Nm (1.0 kgf-m, 7 ft. lbs.)
3. Apply fluid packing to mating surfaces and install the oil pan.
Fluid packing: THREE BOND 1215 or equivalent
^ Non-Turbo model
^ Turbo model
4. Tighten bolts which install the oil pan onto engine block.
Tightening torque: 5 Nm (0.5 kgf-m, 3.6 ft. lbs.)
5. Lower the engine onto front crossmember.
6. Tighten the nuts which install front cushion rubber onto front crossmember.
Tightening torque: 69 Nm (7.0 kgf-m, 51 ft. lbs.)
7. Install the front and center exhaust pipes. (Non-Turbo model)
NOTE: Always use new gaskets.
8. Install the under cover.
9. Lower the vehicle.
CAUTION: At this time, lower the lifting device and release steel cables.
10. Remove the lifting device and steel cables.
11. Install the pitching stopper.
Tightening torque:
T1: 50 Nm (5.1 kgf-m, 37 ft. lbs.)
T2: 58 Nm (5.9 kgf-m, 43 ft. lbs.)
^ Non-Turbo model
^ Turbo model
12. Install the radiator upper brackets.
13. Install the air intake duct and air cleaner case. (Non-Turbo model)
14. Install the intercooler. (Turbo model)
15. Install the air intake boot and air cleaner upper cover. (Turbo model)
16. Connect the connector to mass air flow sensor. (Turbo model)
17. Install the front wheels.
18. Connect the battery ground cable.
19. Fill the engine oil.