Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Accelerator Pedal: Service and Repair

REMOVAL
1) Disconnect ground cable from battery.





2) Remove lock nut from accelerator cable bracket.
3) Separate accelerator cable from bracket.
4) Remove accelerator cable end from throttle cam.
5) Disconnect accelerator cable from throttle body.

CAUTION: Be careful not to kink accelerator cable.





6) Remove clip inside engine compartment.
7) Remove instrument panel lower cover from instrument panel, and connector.
8) Remove brake and clutch pedal bracket.





9) Disconnect accelerator cable from accelerator pedal lever.





10) Working inside engine compartment, remove casing cap out of the toe board by turning it clockwise.
11) Pull out the cable from the toe board hole.





12) Remove accelerator pedal connecting bolt from accelerator pedal bracket.

INSTALLATION





Install in the reverse order of removal.

CAUTION:
^ If cable clamp is damaged, replace it with a new one.
^ Never fall to cover outer cable end with boot.
^ Be careful not to kink accelerator cable.
^ Make sure that holder and casing cap are securely connected.

DISASSEMBLY





1) Remove the clip, and then remove the accelerator pedal from the bracket.
2) Pull out the spring pin, and then remove the accelerator pedal from the accelerator pedal lever.

ASSEMBLY
Assemble in the reverse order of disassembly.

CAUTION: Clean and apply grease to spacer and inside bore of accelerator pedal.