External Parts

7. EXTERNAL PARTS





1. Using ST, install ATF filter to transmission case. Calculate ATF filter torque specifications using the following formula.
T2 = L2/(L1 + L2) x T1
T1: 14 ±2 Nm (1.4 ±0.2 kg-m, 10.1 ±1.4 ft. lbs.)
[Required torque setting]
T2: Tightening torque
L1: ST length 0.078 m (3.07 inch)
L2: Torque wrench length

CAUTION: Align ST with torque wrench while tightening ATF filter.

ST 498545400 OIL FILTER WRENCH
2. Adjustment of inhibitor switch





1. With the select lever set to "N" adjust the inhibitor switch so that the hole of range select lever is aligned with the inhibitor switch hole with ST.

NOTE: Ensure that gauge moves properly.

ST 499267300 STOPPER PIN
2. With hole aligned, tighten the three bolts to secure the inhibitor switch.
Tightening torque: 3.4 ±0.5 Nm (0.35 ±0.05 kg-m, 2.5 ±0.4 ft. lbs.)





3. Install air breather hose.





4. Insert inhibitor switch harness and transmission harness connector into stay.
5. Install the oil cooler outlet pipe.

CAUTION: Be sure to use a new aluminum washer.

Tightening torque: 44 ±4 Nm (4.5 ±0.4 kg-m, 32.5 ±29 ft. lbs.)





6. Install the oil cooler inlet pipe.

CAUTION: Be sure to use a new aluminum washer.

Tightening torque: 25 ±12 Nm (2.5 ±0.2 kg-m, 18.1 ±1.4 ft. lbs.)





7. Install the oil charge pipe.

CAUTION: Be careful not to damage the O-ring.

Tightening torque: 41 ±3 Nm (4.2 ±0.3 kg-m, 30.4 ±2.2 ft. lbs.)





8. Install the pitching stopper bracket.
Tightening torque: 41 ±3 Nm (4.2 ±0.3 kg-m, 30.4 ±2.2 ft. lbs.)





9. Tighten the drain plugs.
Tightening torque:
Diff. 44 ±3 Nm (4.5 ±0.3 kg-m, 32.5 ±2.2 ft. lbs.)
ATF 25 ±2 Nm (2.5 ±0.2 kg-m, 18.1 ±1.4 ft. lbs.)





10. Insert the input shaft while turning lightly by hand.

CAUTION: Be careful not to damage the bushing.

Normal protrusion A: 50 - 55 mm (1.97 - 2.17 inch)
11. Install the torque converter clutch assembly.
1. Install the oil pump shaft to the torque converter clutch.

NOTE: Make sure the clip fits securely in its groove.

2. Holding the torque converter clutch assembly by hand, carefully install it to the torque converter clutch case. Be careful not to damage the bushing. Also avoid undue contact between the oil pump shaft bushing and stator shaft portion of the oil pump cover.





3. Rotate the shaft lightly by hand to engage the splines securely.
Dimension A: 2.7 - 2.9 mm (0.106 - 0.114 inch)