Removal and Installation
REMOVAL1. Release fuel pressure.
2. Open fuel flap lid, and remove fuel filler cap.
3. Disconnect battery ground cable.
4. Remove air intake duct and air cleaner assembly.
5. Disconnect accelerator cable (A).
6. Disconnect cruise control cable (B). (With cruise control model)
7. Remove power steering pump from bracket.
1. Remove resonator chamber.
2. Remove V-belt covers.
3. Loosen lock bolt and slider bolt, and remove power steering pump drive V-belt.
4. Remove bolts which secure power steering pipe brackets to intake manifold.
NOTE: Do not disconnect power steering hose.
5. Remove bolts which install power steering pump to bracket.
6. Place power steering pump on the right side wheel apron.
8. Disconnect spark plug cords from spark plugs.
9. Disconnect PCV hose from intake manifold.
10. Disconnect engine coolant hose from throttle body.
11. Disconnect brake booster hose.
12. Remove air cleaner case stay RH and engine harness bracket, and disconnect engine harness connectors from bulkhead harness connectors.
13. Disconnect connectors from engine coolant temperature sensor.
14. Disconnect knock sensor connector.
15. Disconnect connector from crankshaft position sensor.
16. Disconnect connector from oil pressure switch.
17. Disconnect connector from camshaft position sensor.
18. Disconnect fuel hoses from fuel pipes.
WARNING:
- Do not spill fuel.
- Catch fuel from hoses in a container or cloth.
19. Remove bolts which hold intake manifold onto cylinder heads.
20. Remove intake manifold.
INSTALLATION
1. Install intake manifold onto cylinder heads.
CAUTION: Always use new gaskets.
2. Connect fuel hoses.
3. Connect connector to camshaft position sensor.
4. Connect connector to oil pressure switch.
5. Connect connector to crankshaft position sensor.
6. Connect knock sensor connector.
7. Connect connectors to engine coolant temperature sensor.
8. Install air cleaner case stay RH and engine harness bracket, and connect engine harness connectors to bulkhead connectors.
9. Connect brake booster hose.
10. Connect engine coolant hose to throttle body.
11. Connect PCV hose to intake manifold.
12. Connect spark plug cords to spark plugs.
13. Install power steering pump on bracket.
1. Install power steering pump on bracket, and tighten bolts.
2. Install power steering pipe brackets on the right side of intake manifold.
3. Install power steering pump drive V-belt.
4. Adjust V-belt.
5. Install V-belt covers.
6. Install resonator chamber.
14. Connect accelerator cable (A).
15. Connect cruise control cable (B). (With cruise control models)
16. Install air intake duct and air cleaner assembly.
17. Connect connector to fuel pump relay.
18. Install fuel filler cap.
19. Connect battery ground cable.