California Only
REMOVAL1. Release fuel pressure.
2. Open fuel flap lid, and remove fuel filler cap.
3. Disconnect battery ground cable.
4. Disconnect connector from intake air temperature sensor.
5. Remove bolt which installs air intake duct (A) on the front of body.
6. Remove bolt which installs air intake duct (B) on body.
7. Remove bolts which install air cleaner case on stays.
8. Loosen clamp which connects air intake chamber to throttle body.
9. Disconnect blow-by hose from air cleaner case.
10. Remove air intake duct (A), (B) and air cleaner assembly as a unit.
11. Disconnect accelerator cable (A).
12. Disconnect cruise control cable (B). (With cruise control model)
13. Remove power steering pump from bracket.
1. Remove resonator chamber.
2. Remove V-belt covers.
3. Loosen lock bolt and slider bolt, and remove power steering pump drive V-belt.
4. Remove bolts which secure power steering pipe brackets to intake manifold.
NOTE: Do not disconnect power steering hose.
5. Remove bolts which install power steering pump to bracket.
6. Remove bolt which holds power steering fluid tank bracket onto cylinder block.
7. Place power steering pump on the right side wheel apron.
14. Remove fuel pipe protector LH. (LHD model only)
15. Remove fuel pipe protector RH. (RHD model only)
16. Disconnect spark plug cords from ignition coil and ignitor assembly.
17. Disconnect PCV hose assembly from intake manifold.
18. Disconnect engine coolant hoses from throttle body.
19. Disconnect brake booster hose.
20. Remove air cleaner case stay RH and engine harness bracket, and disconnect engine harness connectors from bulkhead harness connectors.
21. Pull out engine harness connector from bracket.
22. Disconnect connectors from engine coolant temperature sensor (A) and thermometer (B).
23. Disconnect knock sensor connector.
24. Disconnect connector from camshaft position sensor.
25. Disconnect connector from crankshaft position sensor.
26. Disconnect connector from oil pressure switch.
27. Disconnect fuel hoses from fuel pipes.
WARNING: Catch fuel from hoses in a container.
28. Remove eight bolts which hold intake manifold onto cylinder heads.
29. Remove intake manifold.
INSTALLATION
1. Install intake manifold onto cylinder heads.
CAUTION: Always use new gaskets.
Tightening torque:
25 ± 2 Nm (2.5 ± 0.2 kg.m, 18.1 ± 1.4 ft.lb)
2. Connect fuel hoses.
3. Connect connector to oil pressure switch.
4. Connect connector to crankshaft position sensor.
5. Connect connector to camshaft position sensor.
6. Connect knock sensor connector.
7. Connect connectors to engine coolant temperature sensor (A) and thermometer (B).
8. Hold engine harness connector onto bracket.
9. Install air cleaner case stay RH and engine harness bracket, and connect engine harness connectors to bulkhead connectors.
10. Connect brake booster hose.
11. Connect engine coolant hose to throttle body.
12. Connect PCV hose (A) and pressure regulator vacuum hose (B) to intake manifold.
13. Connect spark plug cords to ignition coil and ignitor assembly.
14. Install fuel protector LH. (LHD model only)
15. Install fuel protector RH. (RHD model only)
16. Install power steering pump on bracket.
1. Tighten bolts which install power steering pump on bracket.
Tightening torque:
20.1 ± 2.5 Nm (2.05 ± 0.25 kg.m, 14.8 ± 1.8 ft.lb)
2. Install power steering pipe brackets on the right side of intake manifold.
3. Install power steering pump drive V-belt.
4. Adjust V-belt.
5. Install V-belt covers.
6. Install resonator chamber.
Tightening torque:
7.4 ± 2.0 Nm (0.75 ± 0.2 kg.m, 5.4 ± 1.4 ft.lb)
17. Connect accelerator cable (A).
18. Connect cruise control cable (B). (With cruise control models)
19. Install air cleaner case and air intake duct as a unit.
20. Tighten bolt which installs air intake duct (A) on the front side of body.
Tightening torque:
7.4 ± 2.0 Nm (0.75 ± 0.2 kg.m, 5.4 ± 1.4 ft.lb)
21. Tighten bolt which installs air intake duct (B) on body.
Tightening torque:
7.4 ± 2.0 Nm (0.75 ± 0.2 kg.m, 5.4 ± 1.4 ft.lb)
22. Tighten bolts which install air cleaner case to stays.
Tightening torque:
4.9 ± 0.5 Nm (0.5 ± 0.05 kg.m, 3.6 ± 0.4 ft.lb)
23. Connect connector to intake air temperature sensor.
24. Connect connector to fuel pump.
25. Install fuel filler cap.
26. Connect battery ground cable.