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Catalytic Converter: Service and Repair

FRONT CONVERTER REMOVAL

1. Unplug oxygen sensor connector.
2. Raise vehicle and support in a safe manner.

Converter To Rear Pipe Connection:






3. Separate front coverter from rear exhaust pipe.

Front Pipe To Head Connection:






4. Remove bolts holding front exhaust pipe to cylinder heads.

Front Pipe Hanger:






5. Remove front exhaust pipe with converter from hanger bracket.


Front Converter:






6. Separate front exhaust pipe from converter.

FRONT CONVERTER INSTALLATION

CAUTION: Use new gaskets.

1. Install front converter to exhaust pipe. Tighten fasteners to 18 - 26 ft lb (25-35 Nm).
2. Install converter/exhaust pipe assembly. Temporarily tighten hanger bracket bolt.
3. Install bolts that hold exhaust pipe to cylinder head. Tighten to 18 - 26 ft lb (25-35 Nm).
4. Install converter to rear exhaust pipe. Tighten to 22 - 30 ft lb (30 - 40 Nm).
5. Tighten hanger bracket bolt to 7 - 12 ft lb (10 - 16 Nm).