Installation

FA20 FUEL: FUEL SENDER GAUGE ASSEMBLY: INSTALLATION; 2013 MY FR-S [03/2012 -]

1. INSTALL NO. 2 FUEL SENDER GAUGE ASSEMBLY

(a) Slide the No. 2 fuel sender gauge assembly downwards and attach the claw labeled A to install the No. 2 fuel sender gauge assembly.









(b) Connect the No. 2 fuel sender gauge assembly connector.

(c) Engage the 4 clamps.

2. INSTALL FUEL TANK RETURN TUBE

(a) Install a new gasket to the fuel tank assembly.

(b) Apply a light coat of gasoline to a gasket.









NOTICE:
* Apply gasoline in the area indicated in the illustration.
* Ensure that gasoline does not adhere to the threads of the fuel tank assembly.
* Check that is no fuel or foreign matter in the seal section.

(c) Engage the clamp to install the tube and set the fuel tank return tube into the fuel tank assembly.

NOTICE:
Be careful not to bend the arm of the No. 2 fuel sender gauge assembly.

(d) Set the No. 2 fuel sender gauge assembly within the fuel tank assembly installation position marks.









(e) Temporarily install SST (plate and 4 claws) to the fuel pump gauge retainer.

SST : 09808-14030

09808-01010

09808-01020

09808-01030

09808-01050

SST : 09808-01071

Torque : 85 Nm (867 kgf-cm, 63 ft-lbf)

NOTICE:
Do not apply a claw of SST at the marked part.









HINT
* Be sure to use SST (claws) as shown in the illustration.
* Engage SST (claws) securely with the fuel pump gauge retainer ribs to secure SST.

(f) While securely pressing SST (claws) against the fuel pump gauge retainer ribs, install the 4 bolts.

HINT
Install SST while pressing SST (claws) against the fuel pump gauge retainer (towards the center of SST).

(g) Install SST (handle).

(h) Tighten the fuel pump gauge retainer so that the start mark on the fuel pump gauge retainer is in the position shown in the illustration.





NOTICE:
* Do not use any tools other than those specified in this operation. Damage to the fuel pump gauge retainer or fuel tank may result.
* Do not press down on SST excessively as this may make the fuel pump gauge retainer hard to rotate, and may damage components.
* Make sure to rotate SST (handle) horizontally. If SST (handle) is rotated at an angle, SST may come off.
* Do not spin SST too fast or use an impact wrench as this may result in damage to components.
* If SST comes off of the fuel pump gauge retainer, loosen SST (bolts) and reinstall SST.

HINT
* Lightly press down on SST to prevent it from separating from the fuel pump gauge retainer. While pressing SST, rotate the handle slowly to tighten the fuel pump gauge retainer.
* The tips of SST (claws) can be fitted onto the ribs of the fuel pump gauge retainer.

3. INSTALL FUEL SENDER GAUGE ASSEMBLY

(a) Slide the fuel sender gauge assembly downwards and attach the claw labeled A to install the fuel sender gauge assembly.









(b) Connect the fuel pump harness to the 2 clamps.

(c) Connect the fuel sender gauge assembly connector.

4. INSTALL FUEL SUCTION TUBE ASSEMBLY WITH PUMP AND GAUGE Installation

5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL Installation

6. INSPECT FOR FUEL LEAK Fuel System

7. INSTALL NO. 2 REAR FLOOR SERVICE HOLE COVER Installation

8. INSTALL REAR FLOOR SERVICE HOLE COVER

(a) Connect the fuel tank return tube connector.

(b) Install the rear floor service hole cover with new butyl tape.

9. INSTALL SEPARATE TYPE REAR SEAT CUSHION ASSEMBLY RH Installation

10. INSTALL SEPARATE TYPE REAR SEAT CUSHION ASSEMBLY LH Installation