Operation CHARM: Car repair manuals for everyone.
Hosted by mcallihan.com

Fuel Injector: Service and Repair

Intake Manifold (Part 1):




Intake Manifold (Part 2):





Fuel Injector

REMOVAL

RH SIDE
1. Release the fuel pressure.
2. Disconnect the ground cable from battery.
3. Open the fuel filler flap lid and remove the fuel filler cap.
4. Remove the air cleaner upper cover and air intake boot.
5. Remove the air cleaner element.
6. Remove the coolant filler tank.
7. Remove the power steering pump.
^ Remove the front side V-belt.




^ Disconnect the power steering switch connector.




^ Remove the bolts which secure the power steering pipe brackets to the intake manifold.

NOTE: Do not disconnect the power steering hose.




^ Remove the bolts which secure the power steering pump bracket.




^ Remove the power steering tank from the bracket by pulling it upward




^ Place the power steering pump on the right side wheel apron.




8. Remove the fuel pipe protector RH.




9. Disconnect the connector from the fuel injector.







10. Remove the bolts which hold the injector pipe to intake manifold.




11. Remove the fuel injector while lifting up the fuel injector pipe.

LH SIDE
1. Release the fuel pressure.
2. Disconnect the ground cable from battery.
3. Open the fuel filler flap lid and remove the fuel filler cap.
4. Remove the intake manifold.




5. Remove the fuel pipe protector LH.
6. Disconnect the connector from the fuel injector.
7. Disconnect the connector from purge control solenoid valve.




8. Remove the purge control solenoid valve.




9. Remove the two bolts which hold the fuel injector pipe to the left side of intake manifold.







10. Remove the bolt which secure fuel injector pipe to intake manifold.




11. Remove the fuel injector while lifting up the fuel injector pipe.

INSTALLATION

RH SIDE













^ Install in the reverse order of removal.

NOTE: Replace the O-ring and insulators with new ones.

2. LH SIDE
















^ Install in the reverse order of removal.

NOTE: Replace the O-ring and insulators with new ones.