With Turbo

FUEL PUMP REMOVAL AND FITTING

- WITH TURBO -


CAUTION:
Do not smoke.

Be mindful of the danger of sparks being caused by short circuits, when connecting and disconnecting live circuits, etc.

Make sure that a suitable fire extinguisher is always near at hand and work only in a well- ventilated area.



To Remove:

1. Disconnect the negative battery cable.






2. Undo the nipple on the fuel distribution pipe to reduce the pressure in the fuel system. Use paper or a cloth to absorb the fuel that runs out.

Retighten the nipple.

3. Remove the luggage compartment floor panel.

4. Undo and bend aside the cover over the pump.

5. Remove the locking clamp and unplug the connector.






6. Disconnect the fuel lines from the pump. Move them out of the way and secure them by means of a cable tie.






7. Remove the screw top, using special tool 83 94 462.






8. Lift out the pump. Hold paper or a cloth ready to catch surplus fuel.






9. Transfer the pump to a suitable receptacle and pour out the fuel.

To Fit:






1. Fit a new 0-ring on the pump.






2. Place the pump assembly in the tank and line up the positioning marks.






3. Fit the screw top and tighten it with tool 83 94 462 and a torque wrench.

Tightening torque 15 Nm (55 ft. lbs.).

Make sure that the positioning marks are still in alignment.






4. Fit new 0-rings on the fuel line fittings and connect them to the pump.






5. Plug in the connector and fit the locking clamp.

6. Connect the negative battery cable. Check the operation of the pump and also check it for leakage.

7. Refit the cover and the luggage compartment floor panel.