Windshield - Water Leaks
86saab02FILE IN S.I. Man VOL. I
SEC. B-8 PG. 5
Service Information
SUBJECT: CORRECTING WATER LEAKS ISSUE: 06/86-851 AROUND WINDSHIELD
APPLICATION: 1986 SAAB 9000
A procedure has been developed for detecting and correcting water leaks at the windshield. With the aid of this S.I., leaks may be corrected by sealing from inside the car. It is not necessary to remove the windshield to correct a water leak complaint.
Please be reminded that checking for water leaks is a standard operation of the PDI.
Material/Tools
- Saab Windshield Sealing Kit P/N 30-07-119 or
3M Super Fast Sealant 08609
- Wood/Plastic Applicator (dimensions 150 x 10 x 3 mm)
- Solution of Liquid Soap and Water @ 5:1 (laundry soap OK)
Sealing Procedure
1. All sealing should be done from inside the car.
2. Remove the "A" pillar trim. Lower the front edge of the headliner and remove or cover the top of the dashboard.
3. Locate the leak:
- Pour clean water at the upper joining piece for the windshield trim (outside the car).
- Blow compressed air from the inside against the windshielf adhesive all around the perimeter of the glass.
- Note any leaks from outside the car.
- When a leak is detected be sure to clear all traces of water before sealing.
4. Prepare the applicator tip of the tube of sealer by cutting the plastic nozzle at an angle of 45 degrees and bend the tip about 30-40 degrees with the aid of hot water.
5. Apply the sealing compound at the leak.
6. Press the compound into the leak with the applicator (150 x 10 x 3 mm). Smooth it out.
Dip the applicator into the soap/water solution to keep the sealant from sticking.
7. Test your repair by flushing with water from the outside.
8. Clean the window and refit the dash components.
NOTE: The two drain plugs located between the bulkheads may become clogged with dirt. The space then fills with water which seeps into the passenger compartment through the seal of the heating and ventilation housing. This problem can appear to be the result of leakage around the windshield. To remedy this the right-hand drain plug may be removed and discarded. The plug can be reached easily from underneath the car. Remove it by gripping it with universal pliers and pulling straight down.
Warranty Information: Use the following on Warranty Claims. For checking only, use 84411-56-0-01-08 and Labor Operation No. 80400 for 0.5 hour. If additional sealing is needed, use 84411-56-0-01-05 and up to 3.3 hours is allowed in Straight Time (include above checking time).