Gear Lever For 4-Speed Gearbox
Up to and including chassis numbers:90801023498
90802007076
90806002627
TO REMOVE
1. Remove the gear lever from the gear lever housing by removing the three bolts under the gaiter.
2. Remove the tubular dowel from the sleeve, remove the latch stud and remove the spring.
3. Remove the sleeve, bearing and cover.
4. Carefully tap the knob with a plastic hammer to remove it from the gear lever, and remove the sleeve, latch rod and gaiter.
5. Remove the stop ring securing the tube to the gear lever and withdraw the tube from the rubber bushes.
Replace damaged or worn parts by new parts.
TO ASSEMBLE
1. Fit the circlip, washers and rubber bushes onto the tube.
2. Fit the tube into the gear lever and fit the stop ring.
3. Fit the gaiter, sleeve and latch rod. Push the spring into the tube and screw in the latch stud to the dimension shown in the figure.
4. Fit the cover, bearing and sleeve, and the tubular dowel.
5. Press the knob onto the gear lever.
6. Fit the gear lever to the gear lever housing.
GEAR LEVER ASSEMBLY
1. Knob
2. Sleeve
3. Latch rod
4. Gear lever
5. Gaiter
6. Rubber bush
7. Washer
8. Tube
9. Circlip
10. Washer
11. Rubber bush
12. Washer
13. Stop ring
14. Cover
15. Bearing
16. Lever bearing
17. Carrier
18. Tubular dowel
19. Spring
20. Gear lever
21. Latch stud
22. Bottom of gear lever housing
23. Bearing
24. Rubber bush
GEAR LEVER FOR 4-SPEED GEARBOX
As from chassis numbers:
90801023499
90802007077
90806002628
TO REMOVE
1. Remove the gear lever from the gear lever housing.
2. Remove the tubular dowel and remove the sleeve, spring and bearing components.
3. Unscrew the latch stud from the latch rod.
4. Remove the gaiter from the sleeve.
5. Remove the knob from the lever.
6. Remove the sleeve and the latch rod.
Assemble in the reverse order.
NOTE: Before fitting the tubular dowel, adjust the projecting length of the latch stud to 25 + 0/-0.5 mm (0.98 + 0/-0.02 in)
GEAR LEVER ASSEMBLY
1. Knob
2. Gear lever
3. Stop ring
4. Sleeve
5. Latch rod
6. Gaiter
7. Cover
8. Bearing
9. Spring
10. Tubular dowel
11. Spring
12. Latch stud
13. Carrier