Torques & Sequences

ENGINE TIGHTENING TORQUES









CYLINDER HEAD BOLTS




Measure the length of each cylinder head bolt.
- Replace any that exceeds maximum length.
Length L 149.0 - 150.0 mm (5.86 - 5.90 inches)
Maximum 150.5 mm (5.92 inches)









Tightening bolts in order shown
Tightening torque 8.0 - 11.5 Nm (81.6 - 117.2 kgf-cm, 70.9 - 101.7 inch lbs.)

INTAKE MANIFOLD TORQUE
Torque: 8.0-11.5 Nm (71-101 ft lb)

CAMSHAFT BEARING CAP TORQUE & SEQUENCE




Loosen the camshaft cap bolts in two or three steps in the order shown in the figure





Tighten the camshaft cap bolts in the order shown with the following two steps.
Tighten to 5.0 - 9.0 Nm (51.0 - 91.7 kgf-cm, 44.3 - 79.6 inch lbs.)
Tighten to 14 - 17 Nm (1.5 - 1.7 kgf-cm, 10.4 - 12.5 ft. lbs.)

CRANKSHAFT PULLEY TORQUE







- Install the M6 x 1.0 bolt by hand.
- Rotate the crankshaft clockwise until the crankshaft is in the No.1 cylinder TDC position (until the balance weight is contacting to the SST).





- Hold the crankshaft pulley using the SSTs.
- Tighten the crankshaft pulley lock bolt in the order shown following two steps using the SST (49 D032 31 6).
1) Tighten to 96 - 104 Nm (9.8 - 10.6 kgf-cm, 70.9 - 76.7 ft. lbs.)
2) Tighten 87° - 93°
- Remove the M6 x 1.0 bolt.



OIL PUMP TORQUE AND SEQUENCE




Tighten the oil pump bolts in the order shown.
Torque: 8 - 12 Nm (82 - 122 kgf-cm, 71 - 106 inch lbs.)

Tighten the oil strainer bolts
Torque: 8 - 12 Nm (82 - 122 kgf-cm, 71 - 106 inch lbs.)


EXHAUST MANIFOLD TORQUE & SEQUENCE




Tighten the exhaust manifold installation nuts in the order shown.
Torque: 19.1-25.9 Nm (2.0-2.6 kgf-m, 14-19 ft lb)


WATER PUMP TORQUE
Tighten the bolts to the specified torque
- Torque: 10 Nm (102 kgf-cm, 89 inch lbs.)
Then tighten them further 85° - 95°.

CYLINDER BLOCK LOWER BLIND PLUG
Torque: 18 - 22 Nm (13.3 - 16.2 ft. lbs.)