System Specifications
Cylinder blockHeight 221.5 mm (8.720 in)
Distortion 0.15 mm (0.006 in)
Grinding 0.20 mm (0.008 in)
Cylinder bore diameter
Standard 83.000 - 83.019 mm (3.267 - 3.268 in)
0.25 mm over 83.250 - 83.269 mm (3.277 - 3.278 in)
0.50 mm over 83.500 - 83.519 mm (3.287 - 3.288 in)
Wear limit 0.15 mm (0.006 in)
Piston
Piston diameter Measured at 90° to pin bore axis and 16.5 mm (0.65 in) below oil ring groove lower edge
Standard 82.953 - 82.975 mm (3.265 - 3.266 in)
0.25 mm over 83.203 - 83.225 mm (3.275 - 3.276 in)
0.50 mm over 83.453 - 83.475 mm (3.285 - 3.286 in)
Piston-to-cylinder clearance
Standard 0.025 - 0.066 mm (0.0011 - 0.0025 in)
Minimum 0.15 mm (0.006 in)
Piston ring
Piston ring-to-ring groove clearance
Top 0.030 - 0.065 mm (0.0012 - 0.0025 inch)
Second 0.030 - 0.070 mm (0.0012 - 0.0027 inch)
oil (rail) 0.07 - 0.16 mm (0.003 - 0.006 inch)
Maximum
Top, Second 0.15 mm (0.006 inch)
Oil 0.20 mm (0.008 inch)
End gap (Measured in cylinder)
Top 0.15 - 0.30 mm (0.006 - 0.011 inch)
Second 0.30 - 0.45 mm (0.012 - 0.017 inch)
Oil (rail) 0.20 - 0.70 mm (0.008 - 0.027 inch)
Maximum 1.0 mm (0.039 inch)
Piston pin
Diameter 19.987 - 19.993 mm (0.7869 - 0.7871 inch)
Connecting rod-to-piston pin clearance 0.010 - 0.027 mm (0.0004 - 0.0010 inch)
Piston pin bore-to-piston pin clearance - 0.005 - 0.013 mm (-0.0002 - 0.0005 inch)
Crankshaft
Crankshaft runout 0.03 mm (0.0012 in) max
Main journal diameter
Standard 49.93 - 49.95 mm (1.966 - 1.966 in)
0.25 mm under 49.688 - 49.706 mm (1.956 - 1.956 in)
0.50 mm under 49.438 - 49.456 mm (1.946 - 1.947 in)
0.75 mm under 49.188 - 49.206 mm (1.936 - 1.957 in)
Out-of-round 0.05 mm (0.002 in) max
Crank pin diameter
Standard 44.940 - 44.956 mm (1.769 - 1.769 in)
0.25 mm under 44.690 - 44.706 mm (1.759 - 1.760 in)
0.50 mm under 44.440 - 44.456 mm (1.749 - 1.750 in)
0.75 mm under 44.190 - 44.206 mm (1.739 - 1.740 in)
Out-of-round 0.05 mm (0.002 in) max
Main journal oil clearance
Standard 0.018 - 0.036 mm (0.0008 - 0.0014 in)
Minimum 0.10 mm (0.004 in)
Crankshaft end play
Standard 0.080 - 0.282 mm (0.0032 - 0.0111 inch)
Minimum 0.30 mm (0.012 inch)
Connecting rod bearing
Standard 2.500 - 2.550 mm (0.0985 - 0.1003 in)
0.25 mm under 2.625 - 2.675 mm (0.1034 - 0.1053 in)
0.50 mm under 2.750 - 2.800 mm (0.0183 - 0.1102 in)
0.75 mm under 2.875 - 2.925 mm (0.1132 - 0.1151 in)
Connecting Rod and Bearing
Length (Center to center) 132.85 - 132.95 (5.230 - 5.234 in)
Bending 0.05 mm (0.0020 in) max /50 mm (1.97 in)
Distortion 0.07 mm (0.0028 in) max /50 mm (1.97 in)
Connecting rod side clearance
Standard 0.110 - 0.262 mm (0.005 - 0.010 in)
Minimum 0.30 mm (0.012 in)
Connecting rod bearing oil clearance
Standard 0.02 - 0.048 mm (0.0012 - 0.0018 in)
Minimum 0.10 mm (0.0039 in)
Timing Components/Crankshaft Pulley:
Crankshaft Pulley, Timing Components
Main bearing Cap bolt sequence
Main Bearing Cap Disassembly Sequence:
Loosen the main bearing cap bolts in two or three steps in the order shown.
Main Bearing Cap Assembly Sequence:
Tighten the main bearing cap bolts in two or three steps in the order shown.