Clutch Housing Component, Shift Fork & Shift Rod Component ASSY

ASSEMBLY
- Assemble in the order indicated in the table.

Countershaft Component Assembly Note





1. Turn the friction gear clockwise using the SSTs (49 N017 202, 49 N017 203), and align the counter drive gear hole with the friction gear hole.





2. Insert the SST (49 N017 201) through the holes from the counter drive gear side, and secure the friction gear.

Reverse Idler Gear Component Assembly Note
1. Turn the friction gear counterclockwise by hand, and align the reverse idler gear hole with the friction gear hole.





2. Insert the SST (49 N017 204) through the holes from the reverse idler gear side, and secure the friction gear.

Clutch Housing Assembly Note





1. Install the countershaft component and the reverse idler gear component installed with the SSTs and the main drive gear and mainshaft component, shift fork and shift rod component (mainshaft) onto the clutch housing together.
2. Remove the SSTs installed to the countershaft component and the reverse idler gear component after installing.

Bolt and Gasket Assembly Note
- Install the new gasket and bolt into the clutch housing and tighten temporarily. Tighten them up after installing the transmission case.

3rd/4th Shift Fork Assembly Note
1. Temporarily install the 3rd/4th shift fork and shift arm (reverse) into the clutch housing.
2. Pass the shift rod through the 3rd/4th shift fork and shift arm (reverse).





3. Drive the new spring pin on the shift arm (reverse) head.

5th/Reverse Counter Lever Assembly Note





- Install the 5th/reverse counter lever as shown in the figure, and secure it with the crank lever shaft.