Procedures

ENGINE REMOVAL/INSTALLATION [KL]
Procedure

1. Disconnect the negative battery cable.
2. Drain the engine coolant and ATF.
3. Remove the hood and front wheels.
4. Remove in the order indicated in the table.
5. Install in the reverse order of removal.
6. Start the engine and inspect the following:
1. The engine oil, ATF, and engine coolant leakage.
2. The ignition timing and idle speed.
3. The idle speed.
4. The exhaust system.
7. Turn off the engine and check the drive belt deflection.
8. Perform a road test.
9. Inspect the engine oil, ATF, and engine coolant levels again.

A/C compressor removal note
1. Remove the A/C compressor with the hoses still connected.
2. Position the compressor away from the engine and affix it with wire.

P/S oil pump removal note
1. Remove the P/S oil pump with the hoses still connected.
2. Position the pump away from the engine and affix it with wire.

No.1 engine mount stay removal note





- Remove the No.1 engine mount stay.

No.1 engine mount bracket removal note





1. Support the engine by using the Special Service Tool (SST)





2. Remove the No.1 engine mount bracket.

Engine mount member removal note





1. Remove No.2 engine mount nuts A.
2. Remove engine mount member bolts B.
3. Remove the engine mount member.
No.4 engine mount bracket removal note





1. Remove the engine and transaxle from the Special Service (SST) (Engine support) and securely support it with the chain block.
2. Slightly lift up the engine and transaxle until No.3 and No.4 engine mounts are free from the engine weight.





Caution:
- Engine load can damage the No.4 engine mount bolt A holes when removing the bolts.

3. Remove the No.4 engine mount bracket.

No.3 engine mount sub bracket removal note





1. Remove the No.3 engine mount sub bracket nuts,
2. Remove the No.3 engine mount sub bracket.

Engine and transaxle removal note





- Slowly lift up the engine and transaxle as a unit. Keep the engine from swinging or bumping into components in the engine compartment.

Engine and transaxle installation note





1. Loosen No.4 engine mount bracket nuts C.
2. Hand tighten No.4 engine mount bracket nuts C.





3. Slowly lower the engine and transaxle as a unit. Keep the engine from swinging or bumping into components it the engine compartment.

No.3 engine mount sub bracket installation note





1. Install the No.3 engine mount sub bracket.
2. Hand tighten No.3 engine mount sub bracket nuts D.

No.4 engine mount bracket installation note





1. Install the No.4 engine mount bracket.
Tightening torque: E: 44 - 60 Nm (14.4 - 6.2 kgf.m, 32 - 44 ft. lbs.)
2. Hand tighten No.4 engine mount bracket bolts F.

Engine mount member installation note





1. Remove the engine and transaxle from the chain block and securely support it with the Special Service Tool (SST) (Engine support).





2. Install engine mount member bolts B.
Tightening torque: B: 67 - 93 Nm (6.8 - 9.5 kgf.m, 50 - 68 ft. lbs.)
3. Hand tighten No.2 engine mount nuts A.

No.1 engine mount bracket Installation note
1. Install the No.1 engine mount bracket.
Tightening torque: 75 - 104 Nm (7.6 - 10.7 kgf.m, 55 - 77 ft. lbs.)





2. Remove the Special Service Tool (SST) (Engine support).

No.1 engine mount stay Installation note





1. Install the No. 1 engine mount stay.
Tightening torque:
: 6.87 - 9.80 Nm (70 - 100 kgf.cm, 60.8 - 86.8 inch lbs.)
H: 75 - 104 Nm (7.6 - 10.7 kgf.m, 55 - 77 ft. lbs.)





2. Tighten No.2 engine mount nuts A.
Tightening torque: 75 - 104 Nm (7.6 - 10.7 kgf.m, 55 - 77 ft. lbs.)





3. Tighten No.3 engine mount sub bracket nuts D.
Tightening torque:D: 75 - 104 Nm (7.6 - 10.7 kgf.m, 55 - 77 ft. lbs.)





4. Tighten No.4 engine mount nuts C and bolts F.
Tightening torque: C, F: 67 - 93 Nm (6.8 - 9.6 kgf.m, 50 - 48 ft. lbs.)